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Hardi COMMANDER 4500 User Manual

Hardi COMMANDER 4500
96 pages
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The Sprayer
Operators Manual
COMMANDER
4500/5500/7000
Instruction book
67024103 - Version 1.10
US - 04.2016

Table of Contents

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Hardi COMMANDER 4500 Specifications

General IconGeneral
BrandHardi
ModelCOMMANDER 4500
CategoryTractor Accessories
LanguageEnglish

Summary

1 - Welcome

Welcome letter

Provides a welcome message and introductory information for new owners.

2 - Safety notes

Operator safety

Outlines essential safety precautions and guidelines for operating the sprayer.

Symbols

Explains the meaning of safety symbols used throughout the manual.

General info

Provides general safety recommendations and operating practices before using the sprayer.

Label explanation

Details the meaning and importance of various safety labels found on the sprayer.

Local poison information center

Provides contact information for poison control centers and space for chemical lists.

3 - Description

General info

Introduces general information about the sprayer, including its overview and key components.

View

Illustrates the sprayer with numbered components and their corresponding labels.

Identification plates

Explains the location and purpose of identification plates on the sprayer frame.

Roadworthiness

Covers regulations and considerations for driving the sprayer on public roads.

Sprayer use

Defines the intended purpose of the sprayer and recommends operator training.

Frame

Describes the construction and features of the sprayer's frame.

Tanks and equipment

Details the main tank, rinsing tank, clean water tank, and level indicator.

Liquid system

Explains the pump, FlexCapacity pump, and valve systems used in the sprayer.

Pump

Describes the diaphragm pump model, its specifications, and design.

FlexCapacity pump

Details the optional dual pump setup and its operation.

Valves and symbols

Explains how to identify and use different valves and their symbols.

DynamicFluid4 pressure regulation

Details the advanced pressure regulation system, its sensors, and features.

Screen icons

Explains the different icons displayed on the sprayer's control terminal.

Regulation valve function diagram

Illustrates the operational logic of the regulation valve in various spraying scenarios.

Clean water tank

Describes the purpose, capacity, and usage of the clean water tank.

Rinsing tank

Details the rinsing tank's capacity, filling method, and level indicator.

Filters

Introduces the different types of filters used in the sprayer system.

EasyClean filter

Explains the maintenance and function of the EasyClean filter and its clogging indicator.

CycloneFilter

Describes the CycloneFilter, its function, and operating positions.

TurboFiller

Details the TurboFiller's operation, valves, and chemical container rinsing features.

Diagram - Basic liquid system

Provides a schematic diagram of the sprayer's basic liquid system with numbered components.

Diagram - Liquid system with optional extras

Shows a schematic of the liquid system including optional components and their connections.

Boom

Introduces the boom system and its associated operator's manual.

Boom Operator's Manual

Directs users to a separate manual for detailed boom setup, safety, and operation.

AutoTerrain (optional)

Explains the optional AutoTerrain system for boom stability and height control.

Hydraulic systems

Covers the sprayer's hydraulic systems and components.

Hydraulic blocks

Identifies the main hydraulic blocks for boom and ParaLift control.

Boom

Describes the primary hydraulic block managing boom controls and folding speed.

ParaLift

Details the hydraulic block responsible for the ParaLift system.

Open center hydraulics

Explains the setup for open center and load sensing hydraulic systems.

AutoHeight UC5

Details the hydraulic block for automatic boom height control functions.

Equipment

Covers various equipment components of the sprayer.

SafeTrack

Describes the SafeTrack steering system and its operation.

Driving technique for SafeTrack

Provides guidance on the proper driving techniques when using SafeTrack steering.

Platform

Details access to components and features from the sprayer's platform.

Drawbars

Describes the different types of drawbars available for the sprayer.

Rigid drawbar

Describes the features of the rigid drawbar on the COMMANDER 4500.

Suspended drawbar

Details the suspended drawbar system for COMMANDER 5500 and 7000 models.

Hydraulic support leg

Explains the operation and storage of the hydraulic support legs.

Tank level indicator

Describes how to read the main tank level using the indicator.

External Cleaning Device (optional)

Details the external cleaning device, its components, and usage instructions.

Nozzle pressure gauge

Explains the function of the nozzle pressure gauge for calibration and spraying.

SafetyLocker

Describes the locker for storing protective gear and personal items.

ChemLocker

Details the ChemLocker used for storing chemical containers and optional equipment.

4 - Sprayer setup

General info

Provides initial setup information including unloading and preparation.

Unloading the sprayer from the truck

Instructions for safely unloading the sprayer using a crane.

Pulling the sprayer at the tie down hooks

Guides on using tie-down hooks for moving or loading the sprayer.

Before putting the sprayer into operation

Recommendations for protecting metal parts before initial sprayer use.

Hydraulic support leg

Explains the operation of the hydraulic support leg using tractor hydraulics.

Jack up the sprayer

Details the procedure for safely jacking up the sprayer for maintenance.

Transmission shaft

Covers safety precautions and installation procedures for the PTO transmission shaft.

Operator safety

Critical safety rules for handling and installing the transmission shaft.

P.T.O. installation

Step-by-step guide for correctly installing and shortening the PTO shaft.

Mechanical connections

Describes connections for hoses, cables, and the SafeTrack potentiometer.

Hose package support

Explains the hose package support bracket and cable slack.

SafeTrack potentiometer connection

Details how to connect the SafeTrack potentiometer for accurate steering.

Hydraulic systems

Details general information and tractor requirements for hydraulic systems.

General info

Notes on cleaning couplers and checking oil levels after system operation.

Requirements - tractor

Lists the necessary hydraulic outlets and flow/pressure specifications for the tractor.

Open center hydraulics

Explains the setup for open center and load sensing hydraulic systems.

Electrical connections

Covers installation of control units and road safety kit wiring.

Installation of control unit brackets

Guides on mounting control units in the tractor cabin.

Road safety kit

Instructions for connecting rear lights and checking their functionality.

Power supply

Details power requirements, wire gauges, and connector types for sprayer operation.

Speed transducer for sprayer

Explains the speed transducer's location, function, and adjustment procedure.

Liquid system

Focuses on the CycloneFilter within the liquid system.

CycloneFilter

Describes the CycloneFilter, its function, and operating positions.

Track gauge, axles and wheels

Covers adjustments for track width and wheel offset.

Altering the track width (adjustable axle)

Step-by-step guide for adjusting the sprayer's track width.

Changing the wheel offset

Instructions on how to swap wheels to change the wheel offset.

Dual tire setup - 2014 (optional)

Details the installation procedure for dual tire kits available for the COMMANDER.

Dual tire setup - Pre 2014 (optional)

Explains the installation of dual tire kits for models manufactured before 2014.

R.P.M. Transducer for pump

Describes the pump's RPM transducer, its location, and adjustment.

5 - Operation

Boom

Introduces the boom system and its associated operator's manual.

Safety info

Critical safety warnings regarding boom folding, unfolding, and overhead power lines.

Boom Operator's Manual

Directs users to a separate manual for detailed boom setup, safety, and operation.

Maneuvering of the FORCE™ boom

Step-by-step instructions for unfolding and folding the FORCE™ boom using controls.

Maneuvering of the boom - TERRA FORCE

Instructions for unfolding and folding the TERRA FORCE boom using control buttons.

Liquid system

Details requirements for filling/washing locations and filling procedures.

Filling/washing location requirements

Guidelines for selecting appropriate locations to avoid contamination.

Filling of water

Instructions on filling the main tank with water before adding chemicals.

Filling through tank lid

Explains how to fill the tank using the lid and precautions against siphoning.

Main Tank Quick Fill

Describes the process for quickly filling the main tank using the 3" coupler.

Filling of rinsing tank

Instructions for filling the rinsing tank using the manifold system.

Filling of clean water tank

Details how to fill the clean water tank for washing purposes.

Safety precautions - crop protection chemicals

Covers essential safety measures when handling crop protection chemicals.

Personal protection

Lists recommended personal protective equipment for chemical handling.

Filling chemicals through tank lid

Step-by-step guide for filling chemicals via the tank lid.

Filling liquid chemicals by HARDI® TurboFiller

Detailed instructions for filling liquid chemicals using the HARDI® TurboFiller.

Filling powder chemicals by HARDI® TurboFiller

Guide for filling powder chemicals using the HARDI® TurboFiller.

TurboFiller rinsing

Procedures for rinsing the TurboFiller and chemical containers.

Cleaning empty containers - TurboFiller lid is open

Steps for rinsing containers with the TurboFiller lid open.

TurboFiller rinsing - TurboFiller lid is closed

Procedures for rinsing the hopper with the TurboFiller lid closed.

Operating the control units while spraying

Explains how to operate control units and features during spraying.

Use when spraying

Guides on setting valves and using controls during active spraying.

Before returning to refill the sprayer

Recommendations for rinsing the sprayer before refilling.

Agitation before resuming a spray job

Instructions on agitating the spray liquid to prevent sedimentation.

Parking the sprayer

Guidance on properly parking the sprayer to avoid contamination.

Quick reference - Operation

Provides diagrams illustrating handle positions for various operational settings.

Cleaning

General information and guidelines for cleaning the sprayer.

General info

Emphasizes the importance of regular cleaning for sprayer longevity and safety.

Guidelines

Lists key steps and considerations for effective sprayer cleaning procedures.

Quick reference - Cleaning

Summarizes cleaning steps using diagrams and key actions.

Cleaning and maintenance of filters

Explains the importance of clean filters for sprayer performance and component protection.

Use of rinsing tank and rinsing nozzles

Details the three purposes for which the rinsing tank and nozzles can be used.

A. Full internal rinsing

Procedure for in-field rinsing of the spraying circuit and main tank.

B. External cleaning

Instructions for cleaning the exterior of the sprayer using the external cleaning device.

C. Rinsing spraying circuit without diluting main tank content

Method to rinse the pump, lines, and unit without diluting the main tank contents.

D: Full internal cleaning (Soak wash)

Procedure for thorough internal cleaning, especially for incompatible crops or before maintenance.

Use of detergents

Recommendations for appropriate cleaning detergents and their usage.

Technical residue

Explains the concept of technical residue and how to manage it.

Using the drain valve

Details the operation of the main tank drain valve.

6 - Maintenance

Lubrication

General guidelines and types of lubricants for sprayer maintenance.

General info

Storage recommendations for lubricants and general lubrication tips.

Recommended lubricants

Lists specific lubricants recommended for various sprayer components.

Drawbar lubrication

Instructions for lubricating the sprayer's drawbar.

Trailer/ParaLift lubrication & oiling plan

Provides a lubrication plan for the trailer and ParaLift components.

Service and maintenance intervals

Outlines routine maintenance tasks based on operating hours.

10 hours service - Cyclone Filter

Maintenance procedure for the Cyclone filter every 10 hours.

10 hours service - EasyClean filter

Maintenance steps for the EasyClean filter every 10 hours.

10 hours service -In-Line filter

Instructions for servicing In-Line filters every 10 hours of operation.

10 hours service - Nozzle filters

Guidance on checking and cleaning nozzle filters.

10 hours service - Spraying circuit

Procedure for checking the spraying circuit with clean water.

50 hours service - Transmission shaft

Maintenance check for the transmission shaft protection guard.

50 hours service - Greasing the 464 pump

Instructions for greasing the 464 pump every 50 hours.

50 hours service - Wheel nuts

Specifies torque settings and sequence for tightening wheel nuts.

50 hours service - Tire pressure

Guide for checking and maintaining correct tire pressure.

100 hours service - Check/tighten steering

Procedure for checking and tightening the sprayer's steering section.

250 hours service - Readjustment of the boom

Refers to the Boom Operator's Manual for boom readjustment.

250 hours service - Hoses and tubes

Guidance on checking hoses and tubes for damage and proper attachment.

250 hours service - Hydraulic circuit

Instructions for checking the hydraulic circuit for leaks and refilling accumulators.

250 hours service - Wheel bearings

Procedure for checking and adjusting wheel bearings for play.

1000 hours service - Transmission shaft

Details replacement of protection tube nylon bearings for the transmission shaft.

1000 hours service - Wheel bearings

Comprehensive guide for checking and maintaining wheel bearings.

Occasional maintenance

Covers maintenance tasks that do not have fixed intervals.

General info

Notes that intervals depend on operating conditions.

Model 464 pump valves and diaphragms replacement

Step-by-step guide for replacing valves and diaphragms on the Model 464 pump.

Valves

Instructions for checking and replacing pump valves.

Diaphragms

Guidance on replacing pump diaphragms and checking the drain hole.

Model 463 pump valves and diaphragms replacement

Procedure for replacing valves and diaphragms on the Model 463 pump.

Valves

Details on pump valve replacement, including special valve types.

Diaphragms

Instructions for diaphragm replacement and crankcase checks.

Cone check/replacement for EFC distribution valve

Procedure for checking and replacing EFC distribution valve cones.

Level indicator adjustment

How to adjust the sprayer's liquid level indicator for accuracy.

Level indicator wire replacement

Steps for replacing the wire on the liquid level indicator.

Drain valve seal replacement

Instructions for replacing seals and seats on the main tank drain valve.

Adjustment of 3-way valve

Guidance on adjusting 3-way valves if they are too tight or loose.

Safety valve activation

How to regularly activate the safety valve to ensure its proper function.

Readjustment boom - general info

Checklist for preparing boom adjustments and hydraulic cylinder settings.

Wear bushing replacement on boom lift

Procedure for inspecting and replacing wear bushings on the boom lift mechanism.

Change of bulbs

Steps for replacing light bulbs on the sprayer.

Wear bushing replacement on steering

Recommends contacting a dealer for wear bushing replacement in steering.

Shield replacement on transmission shaft

Refers to the manufacturer's manual for shield replacement.

Replacement of transmission shaft cross journals

Refers to the manufacturer's manual for cross journal replacement.

Change of tire

Detailed instructions and safety precautions for replacing sprayer tires.

Off-season storage

Comprehensive guide for preparing the sprayer for storage and for use after storage.

Off-season storage program

Outlines the steps for storing the sprayer to protect components.

Before storage

Specific actions to take before placing the sprayer into off-season storage.

Preparing the sprayer for use after storage.

Steps to ready the sprayer for the next season after storage.

7 - Fault finding

Operational problems

Identifies common causes of operational issues and essential checks.

General info

Lists frequent reasons for operational incidents and common problem areas.

Therefore ALWAYS check

Provides a checklist of critical components to inspect when troubleshooting.

Liquid system

Details common faults in the liquid system and their probable causes and remedies.

No spray from boom when turned on.

Troubleshooting steps for a sprayer that is not spraying.

Lack of pressure.

Identifies causes and solutions for low spray pressure.

Pressure dropping.

Addresses issues causing spray pressure to decrease during operation.

Pressure increasing.

Explains reasons for increased spray pressure and potential issues.

Formation of foam.

Discusses causes and remedies for foam formation in the system.

Liquid leaks from bottom of pump.

Troubleshooting for liquid leaks originating from the pump.

Grease leaks from the bottom of the pump.

Addresses issues related to grease leaks from the pump.

Grease leaks from the shaft grease seals.

Explains causes of grease leaks from shaft seals.

Vibrations in system and unpleasant noise from pump.

Troubleshooting for system vibrations and pump noise.

Lack of flow/capacity.

Identifies causes for reduced pump flow or capacity.

Extreme internal erosion on diaphragm covers and housing.

Addresses issues related to pump component erosion.

Short diaphragm life.

Explains factors contributing to short diaphragm lifespan.

Operating unit not functioning or having malfunction.

Troubleshooting for malfunctions in the sprayer's operating unit.

Hydraulic system - Z model

Fault finding for hydraulic system issues, particularly for the Z model.

No boom movements when activated.

Troubleshoots why boom movements fail when activated.

ParaLift lock does not lock.

Addresses issues with the ParaLift lock not engaging properly.

Boom lift raises to max. position when tractor hydraulics are engaged.

Explains why the boom lift may go to max position unexpectedly.

Mechanical problems

Covers mechanical issues and emergency operation procedures.

Emergency operation - Liquid system

Manual operation procedures for the liquid system in case of power failure.

Emergency operation - EasyClean filter

Steps for manually operating the EasyClean filter in emergencies.

8 - Technical specifications

Dimensions

Provides overall dimensions and measurements of the sprayer.

General info

Notes that values depend on options and adjustments.

Overall dimensions

Displays a diagram with labeled overall dimensions.

Weight

Lists the weights of the sprayer with different boom configurations and tank fill levels.

4500 with Force™ boom

Weight specifications for the 4500 model with Force™ boom.

5500 with Force™ boom

Weight specifications for the 5500 model with Force™ boom.

5500 with Terra Force boom

Weight specifications for the 5500 model with Terra Force boom.

7000 with Force™ boom

Weight specifications for the 7000 model with Force™ boom.

7000 with Terra Force boom

Weight specifications for the 7000 model with Terra Force boom.

Wheel and axle dimensions

Details wheel and axle dimensions for various configurations.

Specifications

Contains pump specifications, technical residue data, and filter options.

Diaphragm pumps

Technical data for diaphragm pump models, including PSI, RPM, GPM, and HP.

Technical residue

Quantifies residual liquid volumes for different sprayer combinations.

Filters and nozzles

Lists available filter options based on mesh size and compatibility.

Power consumption

Recommends tractor engine power output required for different sprayer models.

Tire pressure

Provides recommended tire pressures for single and dual tire setups.

Single tires

Recommended tire pressures for single tire configurations.

Duals

Recommended tire pressures for dual tire configurations.

Materials and recycling

Lists materials used in the sprayer and guidelines for disposal.

Disposal of the sprayer

Procedures for cleaning and disposing of the sprayer at the end of its life.

Electrical connections

Covers rear light wiring and electrical specifications for boom/work lights.

Rear lights

Details the wiring color codes for rear lights.

Electrical specifications for boom and work light

Provides electrical diagrams and specifications for lights.

EFC

Explains the EFC operating unit and connector current limits.

Charts

Refers to charts, specifically the sprayer hydraulics diagram.

Sprayer hydraulics

Presents a schematic diagram of the sprayer's hydraulic system.

9 - Warranty

Warranty policy and conditions

Outlines the terms, conditions, and limitations of the manufacturer's warranty.

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