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Hardi COMMANDER 7000 User Manual

Hardi COMMANDER 7000
96 pages
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The Sprayer
Operators Manual
COMMANDER
4500/5500/7000
Instruction book
67024103 - Version 1.10
US - 04.2016

Table of Contents

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Hardi COMMANDER 7000 Specifications

General IconGeneral
BrandHardi
ModelCOMMANDER 7000
CategoryTractor Accessories
LanguageEnglish

Summary

1 - Welcome

Welcome letter

A letter from HARDI® expressing gratitude for the purchase and introduction to the brand.

2 - Safety notes

Operator safety

General safety precautions for operating the sprayer.

Symbols

Explanation of symbols used to denote danger, warning, attention, and notes.

General info

Important precautions and safe operating practices before using the sprayer.

Label explanation

Explanation of labels indicating dangerous places on the machine.

Local poison information center

Contact info for poison centers and space to list chemicals.

3 - Description

General info

General overview of the sprayer's components and features.

View

Labeled diagram showing the main components of the sprayer.

Identification plates

Information on where to find identification plates on the sprayer.

Roadworthiness

Guidelines for driving the sprayer on public roads and complying with regulations.

Sprayer use

Intended purpose of the sprayer and recommendations for operator training.

Frame

Description of the sprayer's frame construction and durability.

Tanks and equipment

Details about the main tank, rinsing tank, clean water tank, and capacities.

Liquid system

Overview of the sprayer's liquid system components.

Pump

Details on the diaphragm pump model, standard and optional specifications.

FlexCapacity pump

Information about the optional dual pump setup.

Valves and symbols

Explanation of valve identification and operation using colored labels and symbols.

Pressure SmartValve (Green symbols)

Describes the valve used to select the pressurized liquid output function.

Suction SmartValve (Blue symbols)

Describes the valve used to select suction from the main or rinsing tank.

DynamicFluid4 pressure regulation

Explanation of the automatic pressure regulation system and its features.

Screen icons

Explanation of the different screen icons and their meanings in the control system.

Regulation valve function diagram

Diagram illustrating the function of the regulation valve in different operating modes.

Clean water tank

Details on the clean water tank's capacity and usage.

Rinsing tank

Information on the rinsing tank's capacity and filling method.

Filters

Overview of the different filter types installed on the sprayer.

EasyClean filter

Description of the EasyClean filter and its clogging indicator.

CycloneFilter

Explanation of the CycloneFilter's function and operation.

TurboFiller

Details on the TurboFiller's operation, valves, and cleaning lever.

Diagram - Basic liquid system

Schematic diagram of the basic liquid system with labeled components.

Diagram - Liquid system with optional extras

Schematic diagram of the liquid system including optional extras.

Boom Operator's Manual

Reference to a separate manual for detailed boom information.

AutoTerrain (optional)

Description of the optional AutoTerrain system for boom stability and height control.

Hydraulic systems

Overview of the hydraulic systems fitted to the sprayer.

Hydraulic blocks

Identification of the main hydraulic blocks for boom and ParaLift.

Open center hydraulics

Explanation of the open center hydraulics block and its necessity.

SafeTrack

Description of the SafeTrack steering system and its safety features.

AutoHeight UC5

Information about the AutoHeight UC5 system for automatic boom height control.

SafeTrack

Detailed explanation of the SafeTrack system.

Driving technique for SafeTrack

Guidelines for operating the sprayer with SafeTrack engaged.

Platform

Description of the sprayer's platform and access to components.

Drawbars

Details on the rigid and suspended drawbars.

Hydraulic support leg

Information on the hydraulic support leg and its operation.

Tank level indicator

Explanation of how to read the tank level indicator.

External Cleaning Device (optional)

Description of the optional external cleaning device.

Nozzle pressure gauge

Information on the nozzle pressure gauge and its function.

SafetyLocker

Description of the SafetyLocker for storing protective gear.

ChemLocker

Description of the ChemLocker for storing chemical containers.

4 - Sprayer setup

General info

General information regarding sprayer setup.

Unloading the sprayer from the truck

Instructions for safely unloading the sprayer using a crane.

Pulling the sprayer at the tie down hooks

Instructions for moving or loading the sprayer using tie-down hooks.

Before putting the sprayer into operation

Recommendations for applying anti-corrosion oil to metal parts.

Hydraulic support leg

Detailed instructions for raising and lowering the hydraulic support leg.

Jack up the sprayer

Instructions for safely jacking up the sprayer for maintenance.

Transmission shaft

Safety precautions and installation procedure for the transmission shaft.

P.T.O. installation

Step-by-step guide for installing the PTO shaft.

Mechanical connections

Information on connecting the sprayer to the tractor.

Hose package support

Description of the hose package support and bracket.

SafeTrack potentiometer connection

Instructions for connecting the SafeTrack potentiometer to the tractor.

Hydraulic systems

General information about connecting hydraulic systems.

Requirements - tractor

Specifies the required hydraulic outlets and oil flow for the tractor.

Open center hydraulics

Instructions for setting up open center hydraulics and combinations.

Electrical connections

Information on connecting electrical systems to the sprayer.

Installation of control unit brackets

Guide for mounting control unit brackets in the tractor cabin.

Road safety kit

Instructions for connecting the rear lights and checking road safety equipment.

Power supply

Details on power requirements, connectors, and wiring.

Speed transducer for sprayer

Information on the speed transducer and its adjustment.

Liquid system

Information about the liquid system setup.

CycloneFilter

Setup and maintenance of the CycloneFilter.

5 - Operation

Boom

Information regarding the operation of the sprayer's boom.

Safety info

Safety precautions related to boom folding and unfolding.

Boom Operator's Manual

Reference to a separate manual for boom operation details.

Maneuvering of the FORCE™ boom

Instructions for unfolding and folding the FORCE™ boom.

Maneuvering of the boom - TERRA FORCE

Instructions for unfolding and folding the TERRA FORCE boom.

Liquid system

Procedures for filling and managing the liquid system.

Filling/washing location requirements

Guidelines for choosing appropriate locations for filling and washing.

Filling of water

Instructions for filling the main tank with water.

Filling through tank lid

Procedure for filling the tank via the main tank lid.

Main Tank Quick Fill

Instructions for using the main tank quick fill system.

Filling of rinsing tank

Procedure for filling the rinsing tank.

Filling of clean water tank

Instructions for filling the clean water tank.

Safety precautions - crop protection chemicals

Safety guidelines for handling crop protection chemicals.

Personal protection

Recommended protective gear for handling chemicals.

Filling chemicals through tank lid

Procedure for filling chemicals through the tank lid.

Filling liquid chemicals by HARDI® TurboFiller

Instructions for filling liquids using the TurboFiller.

Filling powder chemicals by HARDI® TurboFiller

Instructions for filling powders using the TurboFiller.

TurboFiller rinsing

Procedures for rinsing the TurboFiller and chemical containers.

Operating the control units while spraying

Explanation of control units and functions during spraying.

Use when spraying

Specific settings for suction, pressure, and agitation valves during spraying.

Before returning to refill the sprayer

Procedure for rinsing the sprayer before refilling.

Agitation before resuming a spray job

Steps to agitate chemicals before resuming spraying.

Parking the sprayer

Guidelines for parking the sprayer to prevent contamination.

Quick reference - Operation

Diagrammatic reference for different operational configurations.

Cleaning

General info

Importance of regular cleaning for sprayer longevity and safety.

Guidelines

Step-by-step guidelines for proper sprayer cleaning procedures.

Quick reference - Cleaning

Diagrammatic reference for cleaning procedures.

Cleaning and maintenance of filters

Importance of clean filters for sprayer performance and longevity.

Use of rinsing tank and rinsing nozzles

Explains the three purposes for using the rinsing tank.

A. Full internal rinsing

Procedure for in-field diluting of spray residues before cleaning.

B. External cleaning

Procedure for rinsing the sprayer externally using the cleaning device.

C. Rinsing spraying circuit without diluting main tank content

Procedure to rinse the system without diluting the main tank contents.

D: Full internal cleaning (Soak wash)

Procedure for thorough internal cleaning, used for specific situations.

Use of detergents

Recommendations for appropriate cleaning detergents.

Technical residue

Explanation of technical residue and its handling.

Using the drain valve

Instructions on how to operate the drain valve.

6 - Maintenance

Lubrication

General guidelines and recommendations for lubricating the sprayer.

General info

General advice on storing and handling lubricants.

Pictograms in lubrication & oiling plans

Explanation of pictograms used in lubrication and oiling plans.

Recommended lubricants

List of recommended lubricants for various sprayer components.

Drawbar lubrication

Specific instructions for lubricating the drawbar.

Trailer/ParaLift lubrication & oiling plan

Lubrication and oiling plan for the trailer and ParaLift system.

Service and maintenance intervals

Schedule of maintenance tasks based on operating hours.

10 hours service - Cyclone Filter

Procedure for servicing the Cyclone filter every 10 hours.

10 hours service - EasyClean filter

Procedure for cleaning the EasyClean filter every 10 hours.

10 hours service -In-Line filter

Procedure for servicing In-Line filters.

10 hours service - Nozzle filters

Instructions for checking and cleaning nozzle filters.

10 hours service - Spraying circuit

Procedure for checking the spraying circuit with clean water.

50 hours service - Transmission shaft

Checks and maintenance for the transmission shaft protection guard.

50 hours service - Greasing the 464 pump

Instructions for greasing the 464 pump every 50 hours.

50 hours service - Wheel nuts

Procedure for tightening wheel nuts with specific torque settings.

50 hours service - Tire pressure

Instructions for checking and adjusting tire pressure.

100 hours service - Check/tighten steering

Procedure for checking and tightening the steering section.

250 hours service - Readjustment of the boom

Reference to the Boom Operator's Manual for boom readjustment.

250 hours service - Hoses and tubes

Checks for hoses and tubes for damage and attachment.

250 hours service - Hydraulic circuit

Checks for leaks and refilling of nitrogen accumulators.

250 hours service - Wheel bearings

Procedure for checking wheel bearings for play.

1000 hours service - Transmission shaft

Maintenance for transmission shaft protection tube nylon bearings.

1000 hours service - Wheel bearings

Procedure for checking wheel bearing conditions.

Occasional maintenance

General information on maintenance tasks with variable intervals.

Model 464 pump valves and diaphragms replacement

Procedure for replacing valves and diaphragms on the Model 464 pump.

Valves

Instructions for changing valves in the pump.

Diaphragms

Instructions for changing diaphragms in the pump.

Re-lubrication after assembly

Instructions for re-lubricating the pump after assembly.

Model 463 pump valves and diaphragms replacement

Procedure for replacing valves and diaphragms on the Model 463 pump.

Cone check/replacement for EFC distribution valve

Procedure for checking and replacing EFC distribution valve cones.

Level indicator adjustment

Instructions for adjusting the tank level indicator.

Level indicator wire replacement

Procedure for replacing the wire on the level indicator.

Drain valve seal replacement

Procedure for replacing the seal on the main tank drain valve.

Adjustment of 3-way valve

Instructions for adjusting 3-way valves for proper operation.

Safety valve activation

Procedure for regularly activating the safety valve.

Readjustment boom - general info

General information and checklist for boom readjustment.

Wear bushing replacement on boom lift

Procedure for replacing wear bushings on the boom lift.

Change of bulbs

Instructions for changing light bulbs.

Wear bushing replacement on steering

Procedure for replacing wear bushings on the steering.

Shield replacement on transmission shaft

Reference to manufacturer's manual for shield replacement.

Replacement of transmission shaft cross journals

Reference to manufacturer's manual for cross journal replacement.

Change of tire

Recommendations and rules for replacing tires.

Off-season storage

Program and procedures for off-season storage of the sprayer.

Off-season storage program

Steps to preserve sprayer components during off-season storage.

Before storage

Detailed steps for preparing the sprayer for storage.

Preparing the sprayer for use after storage

Procedures for preparing the sprayer after a storage period.

7 - Fault finding

Operational problems

Troubleshooting guide for common operational problems.

General info

Common reasons for operational incidents.

Therefore ALWAYS check

List of essential checks to perform when troubleshooting.

Liquid system

Troubleshooting table for liquid system faults.

Hydraulic system - Z model

Troubleshooting table for hydraulic system faults.

Mechanical problems

Troubleshooting for mechanical issues.

Emergency operation - Liquid system

Manual operation of the liquid system in case of power failure.

Emergency operation - EasyClean filter

Emergency procedure for the EasyClean filter.

8 - Technical specifications

Dimensions

General information on measurements and values.

General info

General notes on specifications and adjustments.

Overall dimensions

Table showing overall dimensions of the sprayer.

Weight

Table detailing weights for different configurations.

Weight (cont.)

Continuation of weight specifications for different models.

Wheel and axle dimensions

Specifications for wheel and axle dimensions.

Specifications

General overview of specifications.

Diaphragm pumps

Technical specifications for diaphragm pumps.

Technical residue

Information on technical residue amounts for different sprayer combinations.

Filters and nozzles

Options for filters and nozzles.

Power consumption

Recommended tractor engine power output for different sprayer models.

Tire pressure

Recommended tire pressures for various models and sizes.

Materials and recycling

Information on materials used and disposal guidelines.

Disposal of the sprayer

Guidelines for disposing of the sprayer at the end of its life.

Electrical connections

Information on electrical connections for the sprayer.

Rear lights

Wiring specifications for rear lights.

Electrical specifications for boom and work light

Electrical specifications for boom and work lights.

EFC

Information on the EFC operating unit and connector current limits.

Charts

General mention of charts.

Sprayer hydraulics

Hydraulic schematic diagram for the sprayer.

9 - Warranty

Warranty policy and conditions

Detailed terms and conditions of the HARDI® limited warranty.

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