6 - Maintenance
76
Off-season storage
Off-season storage program
To preserve the sprayer and protect the components, carry out following off-season storage program.
Before storage
When the spraying season is over, you should devote some extra time to the sprayer. If chemical residue is left over in the
sprayer for longer periods, it may reduce the life of the individual components.
1. Clean the sprayer completely - inside and outside - as described under “Cleaning” on page 56. Make sure that all valves,
hoses and auxiliary equipment have been cleaned with detergent and flushed with clean water afterwards, so that no
chemical residue is left in the sprayer.
2. Replace any damaged seals and repair any leaks.
3. Empty the sprayer completely and let the pump work for a few minutes. Operate all valves and handles to drain as
much water from the spraying circuit as possible. Let the pump run until air comes out of all nozzles. Remember to
drain the rinsing tank also.
4. Pour approximately 13 gal. (50 liters) anti-freeze into the main tank. This will mix with the remaining water in the fluid
system to create a protective ratio of anti-freeze/water solution.
5. Engage the pump and operate all valves and functions, operating unit, chemical inductor etc. allowing the anti-freeze
mixture to be distributed around the entire circuit. Open the operating unit main ON/OFF valve and distribution valves
so that the anti-freeze is sprayed through the nozzles as well. The anti-freeze will also prevent O-rings, seals,
diaphragms etc. from drying out. On sprayers with FlexCapacity pump, this must also be engaged and flushed.
6. Lubricate all lubricating points according to the lubricating scheme - regardless of intervals stated.
7. When the sprayer is dry, remove rust from scratches or damages in the paint, if any, and touch up the paint.
8. Remove the glycerine-filled pressure gauges and store them frost-free in vertical position.
9. Apply a thin layer of anti-corrosion oil (e.g. SHELL ENSIS FLUID, CASTROL RUSTILO or similar) on all metal parts. Avoid
oil on rubber parts, hoses and tires.
10. Fold the boom in transport position and relieve pressure from all hydraulic functions.
11. All electric plugs and sockets are to be stored in a dry plastic bag to protect them against damp, dirt and corrosion.
12. Remove the control boxes and computer display from the tractor, and store them dry and clean (inside). A non-
condensing environment is recommended.
13. Wipe hydraulic snap-couplers clean and fit the dust caps.
14. Apply grease on all hydraulic ram piston rods which are not fully retracted in the barrel to protect against corrosion.
15. Chock up the wheels, to prevent moisture damage and deformation of the tires. Tire blacking can be applied to the
tire walls to preserve the rubber.
16. To protect against dust, the sprayer can be covered by a tarpaulin. Ensure ventilation to prevent condensation.
Preparing the sprayer for use after storage.
After a storage period, the sprayer should be prepared for the next season the following way:
1. Remove the cover.
2. Remove the support from the wheel axle and adjust tire pressure.
3. Wipe off the grease from hydraulic ram piston rods.
4. Fit the pressure gauges again. Seal with Teflon tape.
5. Connect the sprayer to the tractor including hydraulics and electrics.
6. Check all hydraulic and electric functions.
7. Empty the tank of remaining anti-freeze.
8. Rinse the entire liquid circuit of the sprayer with clean water.
9.
Fill with clean water and check all functions.
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