Hardi NAVIGATOR 4000

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Table of Contents5
Welcome9
Welcome Letter9
Safety Notes11
Operator Safety11
Symbols11
General Info11
Label Explanation12
Local Poison Information Center14
Description15
General Info15
View15
View16
Identification Plates16
Roadworthiness16
Sprayer Use16
Frame17
Tank17
Liquid System18
Pump18
Valves and Symbols18
EVC Control Unit (Std)19
EFC Control Unit (DF4)19
Dynamicfluid4 Pressure Regulation20
Diagram - EVC Control Unit (Std), Diaphragm Liquid System with Optional Extras22
Diagram - EVC Control Unit (Std), Centrifugal Liquid System with Optional Extras23
Diagram - EFC Control Unit (DF4), 650 Pump Liquid System with Options24
Diagram - EFC Control Unit (DF4), Diaphragm Liquid System with Options25
Filters26
Easyclean Filter26
Cyclonefilter27
Rinse Tank (Optional)28
Clean Water Tank28
Hydraulic Systems29
Paralift29
Open Center Hydraulics29
Boom Hydraulics29
Autoheight29
Boom30
Boom Operator's Manual30
Equipment31
Platform31
Nozzle Pressure Gauge31
Tank Level Indicators31
Right Side Cover32
Chemlocker33
Safetylocker33
Night Spraying Light (Platform Mounted Lights)33
Night Spraying Light (Boom Mounted Lights)34
External Cleaning Device (Optional)34
Hydraulic Motor for Liquid Pump35
Richway® Direct Inject Foam Marker (Optional)35
Sprayer Setup37
General Info37
Unloading the Sprayer from the Truck37
Pulling the Sprayer at the Tie down Hooks37
Before Putting the Sprayer into Operation37
Support Jack37
Jack up the Sprayer38
Transmission Shaft39
Operator's Safety39
P.T.O. Installation39
Mechanical Connections41
Hitch - Adjustment41
Hitch - Adjustment (Navigator 6000)41
Swivel Hose Support41
Hydraulic Systems42
General Info42
Requirements - Tractor (SPB/SPC HY-Model)42
Requirements - Tractor (SPB/SPC HZ-Model)42
Requirements - Tractor (DTZ Model)42
Hydraulic Motor for Liquid Pump43
Open Center Hydraulics44
Electrical Connections45
Power Supply45
Control Units45
Installation of Control Unit Brackets46
Speed Sensor for Sprayer46
Road Traffic Lights46
Liquid System47
Cyclonefilter47
Transport48
Adjusting Boom Transport Position48
Track Width, Axles and Wheels49
Altering the Track Width (Optional Combo Axle)49
Changing the Wheel Offset49
Dual Tire Setup (Optional)50
Boom51
Suspension Effect Adjustment (80'-100' SPC Only)51
Operation53
Boom53
Safety Info53
Maneuvering of the SPB and SPC Booms - HY-Versions53
Maneuvering of the SPB, 80'-100' SPC Booms - (ISOBUS / HC 8600 / HC9600)54
Maneuvering of the SPB and SPC Booms - HZ-Versions55
Single-Sided Folding (All HZ Versions Except Dual Fold)55
Maneuvering of the 90'/60' SPC Dual Fold Boom - HZ56
Single-Sided Folding of the 90'/60' SPC Dual Fold Boom57
Maneuvering of the 120'/90' SPC Dual Fold Boom - HZ58
Maneuvering of the 80'-132' DTZ Booms - (ISOBUS / HC 8600 / HC9600)59
Boom Tilt Function60
Night Spraying Light (Platform Mounted Lights)60
Night Spraying Light (Boom Mounted Lights)61
Liquid System62
Filling/Washing Location Requirements62
Filling of Water62
Filling through Tank Lid62
Filling of Main Tank Using Quick Fill63
Filling of Rinse Tank Using Quick Fill63
Filling of Clean Water Tank64
Adjustment of EVC Operating Unit65
Safety Precautions - Crop Protection Chemicals66
Filling Chemicals through Tank Lid66
Operating the Turbofiller67
Filling Liquid Chemicals by HARDI® Turbofiller (Optional)68
Filling Powder Chemicals by Using HARDI® Turbofiller (Optional)69
Operating the Control Unit While Spraying (Std)70
Operating the Control Units While Spraying (DF4)71
Before Returning to Refill the Sprayer71
Agitation before Re-Starting Spraying72
Turbofiller Rinsing72
Parking the Sprayer73
Quick Reference - Operation73
Cleaning74
General Info74
Standard Cleaning75
Quick Reference - Standard Cleaning75
Cleaning the Tank and Liquid System76
Cleaning and Maintenance of Filters76
Use of Rinse Tank and Rinsing Nozzles77
Technical Residue78
Using the Drain Valve78
Full Internal Cleaning (Soak Wash)79
Outside Cleaning - Use of External Cleaning Device (Optional)80
Quick Reference - Cleaning81
Maintenance83
Lubrication83
General Info83
Recommended Lubricants83
Grease Nipple83
Grease Gun Calibration84
Lubrication & Oiling Plan - Trailer/Paralift84
Boom Lubrication & Oiling Plan84
Greasing the Pump85
Service and Maintenance Intervals86
General Info86
Tightening Bolts and Nuts86
Tightening Hydraulic Hoses87
10 Hours Service - Easyclean Filter88
10 Hours Service - Cyclonefilter89
Hours Service - In-Line Filter (Optional Equipment)89
10 Hours Service - Nozzle Filters89
10 Hours Service - Spraying Circuit89
50 Hours Service - Greasing the Pump90
Hours Service - Transmission Shaft (P.T.O.)90
50 Hours Service - Wheel Nuts90
50 Hours Service - Tire Pressure90
250 Hours Service - Hydraulic Circuit90
250 Hours Service - Hoses and Tubes91
250 Hours Service - Wheel Bearings91
1000 Hours Service - Transmission Shaft91
Occasional Maintenance92
General Info92
Lifting and Removing the Pump92
Pump Valves and Diaphragms Replacement92
Speed Transducer for Pump94
Cone Check/Replacement for EFC Distribution Valve94
Cone Check/Replacement for EVC Distribution Valve94
Cone Check/Replacement for Pressure Regulation Valve (EVC)95
Level Indicator Adjustment95
Level Indicator Cord Replacement95
Drain Valve Seal Replacement96
Adjustment of 3-Way-Valve96
Safety Valve Activation (Diaphragm Pump Systems Only)96
Re-Tighten the Frame97
Wear Bushing Replacement on Boom Lift97
Suspension Rubber Dampers (Optional)97
Change of Bulbs98
Shield Replacement on Transmission Shaft (P.T.O.)98
Replacement of Transmission Shaft Cross Journals (P.T.O.)98
Change of Tires98
Safety Valve Activation (Diaphragm Pump Systems Only)99
Off-Season Storage100
Off-Season Storage Program100
Preparing the Sprayer for Use after Storage100
Fault Finding101
Operational Problems101
General Info101
Liquid System102
Pump103
Hydraulic System, Z-Version103
Emergency Operation - Liquid System103
Technical Specifications105
Dimensions105
General Info105
Overall Dimensions105
Tank Capacities105
Weight106
Weight (Cont.)107
Wheel and Axle Dimensions107
Specifications108
Diaphragm Pumps108
Centrifugal Pumps108
Filters and Nozzles108
Temperature and Pressure Ranges108
Tire Pressure109
Power Consumption109
Materials and Recycling110
Disposal of the Sprayer110
Electrical Connections111
Road Traffic Lights111
Electrical Schematic for Boom and Work Lights (SPB/SPC Booms)111
Electrical Schematic for Boom and Work Lights (DTZ Booms)112
Electrical Connections for SPRAY II113
Evc/Efc114
Diagrams115
Boom Operator's Manual115
Warranty117
Warranty Policy and Conditions117
Index119

Hardi NAVIGATOR 4000

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