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Hardi Ranger Series

Hardi Ranger Series
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GLOBAL
RANGER
Instruction book
67021203 - Version 1.00
US - 07.2006

Table of Contents

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Hardi Ranger Series Specifications

General IconGeneral
BrandHardi
ModelRanger Series
CategoryPaint Sprayer
LanguageEnglish

Summary

Welcome

Welcome Letter

Introduction and contact information for the product.

Safety notes

Operator safety

Important safety precautions for using the sprayer.

Local poison information center

Contact information for poison control centers and chemical safety.

Description

View

Diagram identifying main components of the sprayer.

Identification plates

Information on where to find model and serial number plates.

Roadworthiness

Guidelines for safe road transport and speed limits.

Sprayer use

Proper application of chemicals and safe handling.

Tank

Description of the main tank's material, capacity, and features.

Liquid system

Overview of the MANIFOLD system and its components.

Pump

Information on diaphragm and centrifugal pump models.

Valves and symbols

Explanation of valve identification and operation.

Green valves - Green disc = Pressure valve

Details on pressure valve operation and flow direction.

Black valves - Black disc = Suction valve

Details on suction valve operation and liquid source.

Diagram - Diaphragm Liquid system

Schematic of the diaphragm liquid system components.

Diagram - Centrifugal Liquid system

Schematic of the centrifugal liquid system components.

Control unit

Description of the EVC (Electrical Valve Control) unit.

CycloneFilter

Explanation of the CycloneFilter's function and operation.

HARDI FILLER

Information about the HARDIĀ® FILLER system for mixing chemicals.

Boom and terminology

Explanation of SPB boom hydraulic systems and sections.

Equipment

Description of sprayer equipment features.

Tank level indicator

How to read the tank level indicator.

Remote pressure gauge

Location and function of the remote pressure gauge.

Sprayer setup

General info

Unloading and initial sprayer setup.

Before putting the sprayer into operation

Pre-operation checks and treatments.

Mechanical connections

Connecting the sprayer to the tractor.

Transmission shaft - Operators safety

Safety precautions for the transmission shaft.

Hydraulic systems

Information on hydraulic system connections.

Electrical connections

Connecting the sprayer's electrical systems.

Power supply

Power requirements and connection details.

Road safety kit

Connecting the road safety kit and lights.

Track width, axles and wheels

Adjusting track width and wheel settings.

Altering the track width

Step-by-step guide to changing track width.

Operation

Boom

Procedures for boom operation.

Safety info

Safety warnings for boom operation.

Maneuvering of the boom - HY version

Operating the boom on HY hydraulic systems.

Folding one side only (HZ Hydraulics only)

Folding only one side of the boom.

Liquid system

Procedures for filling the liquid system.

Filling of water

Filling the tank with water.

Suction filling device (optional - main tank only)

Operation of the optional suction filling device.

Filling of main tank using Quick Fill (optional)

Filling main tank via Quick Fill.

Adjustment of EVC operating unit

Setting the EVC unit before spraying.

Adjustment of pressure equalization

Equalizing pressure across boom sections.

Safety precautions - crop protection chemicals

Safety measures for handling chemicals.

Filling chemicals through tank lid

Filling chemicals via tank lid.

Filling Liquid chemicals by HARDI FILLER

Using HARDIĀ® FILLER for liquids.

Filling Powder chemicals by HARDI FILLER

Using HARDIĀ® FILLER for powders.

Operating the control unit while spraying

Using control unit functions during spraying.

Quick reference - Operation

Visual guide to valve positions for operations.

Cleaning

General info

Importance of cleaning and general guidelines.

Cleaning the tank and liquid system

Step-by-step guide to cleaning the tank and system.

Use of flush tank and rinsing nozzles

Using flush tank for cleaning circuits and nozzles.

Quick reference - Cleaning

Visual guide to valve positions for cleaning procedures.

Using the drain valve

Operation of the drain valve for emptying.

Maintenance

Lubrication

General lubrication guidelines and recommended lubricants.

Boom lubrication & oiling plan

Diagram showing lubrication points on the boom.

Trailer lubrication & oiling plan

Diagram showing lubrication points on the trailer.

Service and Maintenance intervals

Schedule for routine maintenance tasks.

10 hours service - Suction filter

Procedure for servicing the suction filter.

10 hours service - Cyclone filter

Procedure for servicing the Cyclone filter.

50 hours service - Wheel bolts and nuts

Tightening wheel bolts and nuts.

50 hours service - Tire pressure

Checking and setting tire pressure.

250 hours service - Wheel bearings

Checking for play in wheel bearings.

1000 hours service - Wheel bearings

Detailed procedure for checking wheel bearings.

Occasional maintenance

Maintenance tasks not tied to fixed intervals.

Pump valves and diaphragms replacement

Replacing pump valves and diaphragms for models 363/463.

Cone checkreplacement for EVC operating unit

Replacing cone and cylinder in the EVC unit.

Nozzle tubes and fittings

Troubleshooting common issues with nozzle tubes and fittings.

Adjustment of 3-way-valve

Adjusting the MANIFOLD 3-way valve.

Alignment of center and inner wing sections

Aligning center and inner boom wing sections.

Adjusting the front fold cable

Adjusting the front fold cable for boom performance.

Breakaway section adjustment

Adjusting the breakaway section for boom protection.

Adjusting boom level to ground

Ensuring boom sections are level to the ground.

Adjusting rear cable

Adjusting the rear boom cable.

Wear bushing replacement on boom lift

Replacing wear bushings on the boom lift mechanism.

Change of tire

Instructions and safety for changing tires.

Off-season storage

Procedures for storing the sprayer during the off-season.

Off-season storage program

Detailed steps for preparing the sprayer for storage.

Preparing the sprayer for use after storage

Steps to recommission the sprayer after storage.

Fault finding

Operational problems

Common issues and checks for operational problems.

Liquid system

Troubleshooting guide for liquid system faults.

Hydraulic system - HY model

Troubleshooting HY hydraulic system issues.

Hydraulic system - HZ model

Troubleshooting HZ hydraulic system issues.

Mechanical problems

Troubleshooting for mechanical issues with the boom.

Emergency operation - Liquid system

Manual operation of the liquid system during power failure.

Technical specifications

Dimensions

Overall dimensions of the sprayer.

Specifications

Tank capacities and material specifications.

Weight

Weight details for different configurations.

Wheel and axle dimensions

Track width and clearance specifications.

Diaphragm pumps

PSI, RPM, GPM, and HP ratings for diaphragm pumps.

Filters and nozzles

Details on filter gauze widths and nozzle sizes.

Temperature and pressure ranges

Operating temperature and pressure limits.

Tire pressure

Recommended tire inflation pressures.

Electrical connections

Wiring information for rear lights.

Electrical connections for SPRAY II

Pinout and wire color for SPRAY II electrical connections.

EVC

Technical details for the EVC operating unit.

HC 2500

Function and wiring for HC 2500 control unit.

HC 5500

Function and wiring for HC 5500 control unit.

Charts

Hydraulic system diagrams.

Boom hydraulics - HY

Hydraulic diagram for HY boom systems.

Boom hydraulics - DH

Hydraulic diagram for DH boom systems.

Warranty

Warranty policy and conditions

Terms and conditions of the limited warranty.

Subject to the following exceptions

Exclusions from the warranty coverage.

Customer responsibilities

Customer's duties for warranty validity.

Extended Warranty on Polyethylene Tanks

Details of the 5-year extended warranty for tanks.

Extended Warranty on Diaphragm Pumps

Details of the 5-year extended warranty for diaphragm pumps.

DISCLAIMER OF FURTHER WARRANTY

Limitations on implied warranties and liability.

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