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Hardi
Paint Sprayer
Ranger Series
Hardi Ranger Series User Manual
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8 - Te
c
h
nic
al
s
pe
ci
f
ic
a
tions
8.4
P
osition
W
ir
e
co
l
or
1. LH direction indicator
Y
ellow
2. Fr
ee
Blue
3. Frame
White
4. RH direction indicator
Green
5. RH rear position lamp
Brown
6. Stop lamps
Red
7. LH rear position lamp
Black
The wiring is in accordance with ISO 1724.
R
ea
r
l
i
gh
ts
E
le
ctric
al
conn
e
ctions
77
79
Table of Contents
Default Chapter
5
Table of Contents
5
Welcome
9
Welcome Letter
9
Safety Notes
11
Operator Safety
11
General Info
11
Local Poison Information Center
13
Description
15
General Info
15
View
15
Identification Plates
16
Roadworthiness
16
Sprayer Use
17
Frame
17
Tank
17
Liquid System
18
General Info - MANIFOLD System
18
Pump
18
Valves and Symbols
18
Green Valves - Green Disc = Pressure Valve
19
Black Valves - Black Disc = Suction Valve
19
Electrical Operated MANIFOLD Valves (Optional Equipment)
19
Diagram - Diaphragm Liquid System
20
Diagram - Centrifugal Liquid System
21
Control Unit
21
Filters
21
Cyclonefilter
22
Hardi® Filler
23
Agitation/Tank Rinse Valve
23
Boom
24
Boom and Terminology
24
Equipment
25
Step (Optional)
25
Platform
25
Tank Level Indicator
25
Remote Pressure Gauge
26
Sprayer Setup
27
General Info
27
Unloading the Sprayer from the Truck
27
Before Putting the Sprayer into Operation
27
Support Jack
27
Mechanical Connections
28
Hitch - Height Adjustment
28
Transmission Shaft - Operator's Safety
28
Transmission Shaft - Installation
28
Hydraulic Systems
30
General Info
30
Requirements - Tractor (SPB-HY & SPB-HZ)
30
Electrical Connections
31
Power Supply
31
Control Boxes
31
Installation of Control Unit Brackets
31
Installation of 'D.H.' Control Unit - Hydraulics (HZ Only)
32
Installation of Joystick Handle - Hydraulics (HZ Only)
32
Installation of Control Box - EVC Control Unit
33
Road Safety Kit
33
Track Width, Axles and Wheels
34
Altering the Track Width
34
Turning Rim and Rim Plate
34
Operation
35
Boom
35
Safety Info
35
Maneuvering of the Boom - HY Version
35
Maneuvering of the Boom - HZ Version with Joystick Control
36
Boom Tilt Function - Joystick Control
36
Maneuvering of the Boom - HZ Version with 'DH' Control
37
Boom Tilt Function - 'DH' Control
37
Folding One Side Only (HZ Hydraulics Only)
38
Liquid System
39
Filling of Water
39
Filling through Tank Lid
39
Suction Filling Device (Optional - Main Tank Only)
40
Filling of Main Tank Using Quick Fill (Optional)
41
Filling of Flush Tank Using Quick Fill (Optional)
41
Filling of Clean Water Tank
42
Adjustment of EVC Operating Unit
42
Safety Precautions - Crop Protection Chemicals
43
Filling Chemicals through Tank Lid
44
Filling Liquid Chemicals by HARDI® FILLER
45
Filling Powder Chemicals by HARDI® FILLER
46
Agitation before Re-Starting Spraying
47
Operating the Control Unit While Spraying
47
Quick Reference - Operation
48
Cleaning
49
General Info
49
Cleaning the Tank and Liquid System
50
Cleaning and Maintenance of Filters
50
Use of Flush Tank and Rinsing Nozzles
51
Quick Reference - Cleaning
52
Technical Residue
52
Using the Drain Valve
52
Spray Technique - See Separate Book
52
Optional Extras - See Separate Books
52
Maintenance
53
Lubrication
53
Recommended Lubricants
53
Boom Lubrication & Oiling Plan
53
Trailer Lubrication & Oiling Plan
54
Service and Maintenance Intervals
55
10 Hours Service - Suction Filter
55
10 Hours Service - Cyclone Filter
55
Hours Service - In-Line Filter (Optional Equipment)
56
10 Hours Service - Nozzle Filters
56
10 Hours Service - Spraying Circuit
56
50 Hours Service - Transmission Shaft
56
50 Hours Service - Wheel Bolts and Nuts
56
50 Hours Service - Tire Pressure
57
250 Hours Service - Readjustment of the Boom
57
250 Hours Service - Hydraulic Circuit
57
250 Hours Service - Hoses and Tubes
57
250 Hours Service - Wheel Bearings
57
1000 Hours Service - Transmission Shaft
57
1000 Hours Service - Wheel Bearings
58
Occasional Maintenance
59
General Info
59
Pump Valves and Diaphragms Replacement
59
Cone Check/Replacement for EVC Operating Unit
60
Cone Check/Replacement for EVC Distribution Valve
61
Level Indicator Adjustment
61
Level Indicator Cord Replacement
61
Drain Valve Seal Replacement
62
Nozzle Tubes and Fittings
62
Adjustment of 3-Way-Valve
62
Readjustment Boom - General Info
63
Alignment of Center and Inner Wing Sections
63
Alignment of Inner and Outer Wing Sections
63
Adjusting the Front Fold Cable
64
Breakaway Section Adjustment
64
Check/Adjust Sprocket Timing
65
Adjusting Boom Level to Ground
65
Adjusting Rear Cable
66
Adjusting Center Section Cable
66
Shock Absorbers
67
Wear Bushing Replacement on Boom Lift
67
Change of Tire
67
Change of Bulbs
68
Shield Replacement on Transmission Shaft
68
Replacement of Transmission Shaft Cross Journals
68
Off-Season Storage
69
Off-Season Storage Program
69
Preparing the Sprayer for Use after Storage
69
Fault Finding
71
Operational Problems
71
General Info
71
Liquid System
72
Hydraulic System - HY Model
73
Hydraulic System - HZ Model
73
Mechanical Problems
74
Emergency Operation - Liquid System
74
Technical Specifications
75
Dimensions
75
Overall Dimensions
75
Specifications
75
Weight
75
Wheel and Axle Dimensions
75
Specifications
76
Diaphragm Pumps
76
Pump Model 1303/9.0
76
Pump Model 363/5.5
76
Pump Model 463/6.5
76
Pump Model 463/12.0
76
Centrifugal Pumps
76
Pump Model ACE 206 Hydraulic
76
Pump Model ACE 150 PTO Drive
76
Filters and Nozzles
77
Temperature and Pressure Ranges
77
Tire Pressure
77
Materials and Recycling
77
Disposal of the Sprayer
77
Electrical Connections
78
Rear Lights
78
Electrical Connections for SPRAY II
79
Evc
80
Charts
82
Boom Hydraulics - HY
82
Boom Hydraulics - HZ
82
Boom Hydraulics - DH
83
Warranty
85
Warranty Policy and Conditions
85
4
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Hardi Ranger Series Specifications
General
Brand
Hardi
Model
Ranger Series
Category
Paint Sprayer
Language
English
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