EasyManua.ls Logo

Hardi COMMANDER Plus Series

Hardi COMMANDER Plus Series
72 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
COMMANDER
67020003 (6/02)
Operator’s Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hardi COMMANDER Plus Series and is the answer not in the manual?

Hardi COMMANDER Plus Series Specifications

General IconGeneral
BrandHardi
ModelCOMMANDER Plus Series
CategoryPaint Sprayer
LanguageEnglish

Summary

Introduction

Product Overview

Describes the components and capabilities of the COMMANDER Plus 750 and 1200 trailer sprayers.

Sprayer Zones: Clean, Working, Application

Details the three zones of the sprayer based on pesticide contamination levels.

Description

Frame Construction

Details the strong, chemical and weather resistant powder coated frame.

Tank Design and Features

Describes the impact-proof, chemical-resistant polyethylene tanks with rounded contours.

Pump Specifications

Covers HARDI diaphragm pumps, low maintenance, self-priming, and dry-run capability.

Manifold System Operation

Explains operation of spray circuits via centrally situated MANIFOLD valves with color codes.

ECP Operating Unit

Details the Electrical Control Plus (ECP) unit, pressure regulation, and boom section controls.

Filter System

Describes the self-cleaning filter, suction, and in-line pressure filters.

Paralift Boom Lift System

Explains the parallel lift arms that hydraulically lift and lower the boom assembly.

Boom Models and Specifications

Lists available EAGLE™™ and FORCE™™ series spray booms and their widths.

Boom Hydraulic Controls

Details operation of boom lift, wing fold, and tilt cylinders via joystick or control box.

Identification Plates

Explains identification plates on frame and boom for model and part number information.

Sprayer Application and Operator Training

States sprayer is for crop protection chemicals and liquid fertilizers; recommends operator training.

Unloading Sprayer from Truck

Provides instructions for safely unloading the sprayer using a crane or forklift.

Pre-Operation Surface Treatment

Recommends applying anticorrosion oil to metal parts before first use for protection.

Sprayer Setup

Drawbar Systems and Hitch Types

Details drawbar options (fixed/steering) and available hitch types for connection.

Mounting the Drawbar Hitch

Instructions for installing the drawbar hitch using pins and securing it.

Adjusting Drawbar Hitch Height

Explains how to invert the drawbar hitch for height adjustment.

Using the Support Jack

Details how to remove, mount, and use the support jack for the sprayer.

Fixed Drawbar Centering

Instructions for adjusting turnbuckles to center the drawbar for straight travel.

Steering Drawbar Transport Lock

Describes the function and adjustment of the transport lock for the steering drawbar.

Hose Package Support Installation

Explains the use of a hose bracket to protect hoses and wiring from tractor wheels.

PTO Shaft Safety Precautions

Crucial safety warnings regarding the PTO shaft, including stopping the engine and guarding.

PTO Shaft Installation Guide

Step-by-step instructions for installing and shortening the PTO shaft.

Adjusting Wheel Tread Width

Detailed procedure for altering the wheel track width for stability and clearance.

Axle Systems and Tire Assemblies

Lists available axle systems and tire assemblies for COMMANDER PLUS 750 and 1200 models.

Hydraulic System Requirements

Specifies hydraulic requirements for HZ booms, including outlets and electric supply.

Standard Joystick Handle Hydraulics

Instructions for installing and connecting the hydraulic joystick handle for boom control.

Direct Acting Hydraulic System (D.H.) Installation

Details the installation of the control box for the Direct Acting Hydraulic system.

Control Boxes and Power Supply Requirements

Covers control box mounting, power requirements, and connection options.

Transport Roadworthiness

Ensures compliance with road safety, including SMV signs and maximum speed limits.

Rear Lights and Warning Signals

Details connecting rear lights, checking functions, and local regulations for warning lights.

Transport Bracket and Height Adjustment

Explains how to set transport brackets and locks for different transport heights.

Transport Lock Arm Stop Adjustment

Instructs on inspecting and adjusting the transport lock arm stop for correct gap.

Adjusting Boom Transport Position

Guides on how to adjust boom wings for accurate resting in transport brackets.

Driving Technique with Steering Drawbar

Provides guidelines for safe driving and stability when using the optional steering drawbar.

Disconnecting the Sprayer

Steps for safely disconnecting the sprayer from the tractor, including cleaning and support.

Support Leg and PTO Shaft Storage

Instructions for using the support leg and storing the PTO shaft when not in use.

Operation

Operating the Boom Manually

Procedures for manually operating the boom in case of power failure.

Hydraulic Joystick Boom Controls

Explains the functions of switches A, B, C, and D on the hydraulic joystick.

UnfoldingFolding HZ EAGLE Boom

Step-by-step guide for unfolding and folding the HZ EAGLE™ boom.

D.H. Hydraulic Control Box Operation

Details how to operate boom functions using the D.H. Hydraulic control box.

One-Side Boom Folding Procedure

Describes the process for folding only one side of the boom.

UnfoldingFolding HZ FORCE Boom

Instructions for unfolding and folding the HZ FORCE™ boom using joystick controls.

HZ FORCE Boom Joystick Controls

Explains control functions for inner/outer wing fold and tilt cylinders via joystick.

HZ FORCE Boom D.H. Control Box Operation

Details operation of HZ FORCE™ boom using the D.H. Hydraulic control box.

Unfolding the HZ FORCE Boom

Steps to unfold the HZ FORCE™ boom using the tractor's double acting remote outlet.

Folding the HZ FORCE Boom

Procedure to fold the HZ FORCE™ boom, including raising and activating controls.

Tilting the HZ FORCE Boom

Instructions for tilting the HZ FORCE™ boom wings up or down using controls.

ECP Plumbing Diagram Explained

Detailed diagram and legend of the ECP sprayer system plumbing for understanding flow.

Manifold System Overview

Describes the Manifold System, its modular design, and valve expansion capabilities.

Using the Manifold Valve System

Explains the color-coded discs on valves and how to operate the system.

Filling the Main and Flush Tanks

Details methods for filling the main and flush tanks, including Quick Fill option.

Electrically Operated Manifold Valves

Explains optional electric operation of Manifold valves and manual override.

Operating Spraying Functions

Guides on setting manifold valves and operating the sprayer functions.

Nozzle Selection

Nozzle Types and Applications

Tables showing suitable spray nozzles for different applications like herbicides and insecticides.

Recommended Nozzles for Applications

Lists various nozzle types including hollow cone, flat spray, and flood nozzles for specific uses.

Calibration

Importance of Sprayer Calibration

Explains why calibration is essential for accurate application rates and avoiding errors.

Calibration Methods: Ounce and Formula

Details two methods for calibration: Ounce and Formula, including steps and calculations.

Calibration with Non-Water Carriers

Provides a conversion chart for calibrating with carriers other than water.

Maintenance

Rules of Thumb for Maintenance

General guidelines for maintaining the sprayer for long-term benefit.

General Sprayer Cleaning Guidelines

Provides guidelines for cleaning the sprayer, including chemical label instructions and disposal.

Filter Cleaning and Maintenance

Explains the importance of clean filters and how to clean suction and in-line filters.

Lubrication Guidelines

Provides advice on storing lubricants and keeping equipment clean for lubrication.

Lubrication Schedule Overview

Shows a schedule for lubrication based on operating hours and location on the sprayer.

Service and Maintenance Intervals

Details required maintenance tasks based on operating hours (10, 50, 100, 250, 1000 hours).

Occasional Maintenance Tasks

Lists various maintenance tasks that are not tied to a specific hour interval.

10-Hour Service Tasks

Specific tasks to perform during 10-hour service, including filter checks and leak checks.

50-Hour Service Tasks

Tasks for 50-hour service, including wheel bolt tightening, tire pressure, and lubrication.

100-Hour Service Tasks

Checks and adjustments for 100-hour service, focusing on drawbar and fasteners.

250-Hour Service Tasks

Tasks for 250-hour service, including wheel bearing checks and hose/tube inspections.

Pump Valve and Diaphragm Replacement (363463)

Detailed guide for replacing pump valves and diaphragms, including torque settings.

Pump Valve and Diaphragm Replacement (1302)

Instructions for replacing valves and diaphragms on 1302 pumps with torque settings.

ECP Operating Unit Cone CheckReplacement

Procedure for checking and replacing the cone and cylinder in the ECP operating unit.

ECP Distribution Valve Cone CheckReplacement

Guide to checking ECP distribution valves for sealing and replacing the valve cone if needed.

Wear Bushing Replacement: Boom Lift

Steps for inspecting and replacing wear bushings in the boom lift system.

Wear Bushing Replacement: Drawbar

Procedure for replacing wear bushings in the steering drawbar to correct play.

Shock Absorber Replacement

Instructions for replacing shock absorbers if they lose efficiency or start leaking oil.

Level Indicator Adjustment and Cord Renewal

Guide to adjusting the level indicator and renewing the cord for the float guide pole.

Drain Valve Seal Replacement

Procedure for changing the seal and seat of the main tank drain valve.

Nozzle Tubes and Fittings Maintenance

Troubleshooting common seal issues with nozzle tubes and fittings.

3-Way Valve (Suction) Adjustment

How to adjust the Manifold 3-way valve if it is too tight or too loose.

Off-Season Storage Procedures

Detailed steps for preparing the sprayer for off-season storage to preserve components.

Preparation After Off-Season Storage

Steps for preparing the sprayer for the next season after storage, including checks and cleaning.

Equipment and Accessories

Standard and Optional Ladder

Describes the operation and maintenance of the sprayer's ladder.

Platform Access and Component Location

Details access to the platform and location of hydraulic/electric components and tanks.

Front Locker Features

Describes the front locker for storing protective gear and nontoxic items.

Large Right Hand Storage Locker

Details the optional locker for storing sealed pesticide containers.

Small Left Hand Storage Locker

Details the optional locker for storing pesticide containers, nozzles, and equipment.

Boom and Work Lights

Describes the mounting and function of optional boom and work lights.

Selector Switch Operation

Explains the three positions of the selector switch for boom lights and work light.

Connection Box Installation

Instructions for mounting the connection box underneath the platform floor.

Foam Marker System

Describes the foam marker system for preventing skipping and overlapping during spraying.

Manifold Pressure Gauge

Optional gauge for reading pressure in the manifold plumbing system.

Flush System Functionality

Explains the flush system for cleaning the pump, controls, and boom with clean water.

Tank Rinse System

Optional system for rinsing the main tank using spinning nozzles.

HARDI Controller 2500 Operation

Details automatic application rate control and boom section control with the HC 2500.

Mustang 3500 Controller Features

Describes integrated controls for booms, foam marker, and variable rate application.

Troubleshooting

General Operational Problems

Identifies common factors contributing to breakdowns and provides checks.

Steering Drawbar System Faults

Lists faults, probable causes, and remedies for steering drawbar instability.

Liquid System Faults

Diagnoses and resolves issues like no spray, lack of pressure, and foam formation.

Hydraulic System Faults

Addresses problems like slow/erratic booms, non-functioning rams, and control issues.

ECP Operating Unit Faults

Troubleshoots issues with the ECP unit, including blown fuses and valve problems.

Foam Marker Problems

Diagnoses and resolves issues with the foam marker compressor and foam production.

Flush & Rinse System Problems

Solves issues related to flushing and rinsing operations and nozzle output.

Chemical Filler Problems

Addresses problems with the chemical filler hopper not emptying or backfilling.

Emergency Operation

Manual Boom Operation in Power Failure

Procedures for manually operating the boom valves during an ECP power failure.

ECP Operating Unit Manual Override

How to manually operate ECP functions and diagnose blown fuses during power failure.

Technical Specifications

Sprayer Overall Measurements

Provides dimensions (length, width, height) for different tank and boom configurations.

Detailed Specifications Table

Lists tank capacities, boom sizes, weights, pump models, and pressure ratings.

Filter Gauze Width Specifications

Specifies the mesh sizes available for filters and their corresponding widths.

Temperature and Pressure Operating Ranges

Details the operating temperature range and safety valve pressure.

Electrical Connections: Rear Lights

Wiring color codes and positions for rear lights, following ANSI/ASAE S279.11.

ECP Operating Unit Electrical Connections

Provides wiring diagrams and color codes for ECP operating unit distribution valves.

Boom and Work Light Installation Instructions

Wiring diagrams and notes for installing boom and work lights, including selector switch function.

EAGLE Boom Hydraulics Diagrams

Hydraulic diagrams for EAGLE™ boom lift, fold, and tilt functions.

FORCE Boom Hydraulics Diagrams

Hydraulic diagrams illustrating the operation of FORCE™ booms.

Warranty Policy and Conditions

Warranty Coverage and Exceptions

Details what is covered by the limited warranty and common exceptions.

Customer Responsibilities and Exclusions

Outlines customer responsibilities like maintenance and warranty exclusions.

Warranty Claim Filing and Procedures

Explains how to file warranty claims, return parts, and required approvals.

Disclaimer of Expressed or Implied Warranties

States there are no warranties beyond what is explicitly set forth in the policy.

Related product manuals