EasyManua.ls Logo

Hardi RANGER 2000 User Manual

Hardi RANGER 2000
82 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RANGER
2000
Instruction book
67022403 - Version 1.00
US - 02.2011

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hardi RANGER 2000 and is the answer not in the manual?

Hardi RANGER 2000 Specifications

General IconGeneral
BrandHardi
ModelRANGER 2000
CategoryPaint Sprayer
LanguageEnglish

Summary

Welcome and Introduction

Welcome Letter

Introduction to the HARDI® sprayer and welcome message from the President.

Safety Notes and Information

Operator Safety Precautions

Essential safety warnings, symbols, and general precautions for operating the sprayer safely.

Local Poison Information Center

Contact information and phone numbers for poison control centers in the US and internationally.

Sprayer Description and Components

Sprayer Components Overview

Diagram and labels identifying key components of the HARDI® sprayer.

Identification Plates

Information on identification plates fitted to the sprayer and their purpose.

Roadworthiness Guidelines

Guidelines for road safety and maximum driving speed for the sprayer.

Sprayer Use and Purpose

Defines the intended use of the sprayer and operator training recommendations.

Frame and Tank Details

Description of the sprayer's frame construction and the main tank's material and capacity.

Liquid System Overview

General information about the MANIFOLD system, pump, and valves.

Manifold Valve Functions

Explanation of green pressure and black suction manifold valves.

Electrical Manifold Valves

Description of electrical operation of MANIFOLD valves via a control box.

Diaphragm Liquid System Diagram

Schematic diagram of the diaphragm liquid system with numbered components.

Control Unit and Filters

Description of the EVC operating unit, filters, and their functions.

CycloneFilter Operation

Explanation of the CycloneFilter, its function, and valve positions.

TurboFiller and Agitation Valve

Details on TurboFiller operation and the Agitation/Tank Rinse valve.

Boom Systems and Terminology

Information on SPB boom versions (HY/HZ) and boom section terminology.

Equipment and Accessories

Description of platform, Jobcom, tank level indicator, and remote pressure gauge.

Sprayer Setup Procedures

Initial Setup and Unloading

Instructions for unloading, initial preparation, and support jack usage.

Mechanical Connections

Details on hitch adjustment and transmission shaft safety/installation.

PTO Shaft Installation Details

Shaft overlap requirements for 540 and 1000 RPM pumps.

Hydraulic System Connections

Hydraulic connection requirements for SPB-HY and SPB-HZ tractors.

Open Center Hydraulics

Details on the open center hydraulics block and valve settings.

Electrical Connections

Power supply, control box installation, and bracket mounting.

Jobcom and Road Safety Kit

Installation of Jobcom box and checking road safety kit wiring.

Wheel and Axle Adjustments

Procedures for altering track width and rim plate fitting.

Sprayer Operation

Boom Operation Safety and HY Version

Safety info and step-by-step instructions for maneuvering the boom on the HY version.

HZ Boom Maneuvering

Instructions for operating the boom on the HZ version using the control box.

Single-Sided Boom Folding

Procedure for spraying with only one side of the boom unfolded.

Filling the Sprayer Tanks

Instructions for filling the main tank and clean water tank with water.

Suction Filling Device

Operation of the optional suction filling device for the main tank.

Quick Fill System Operations

Steps for filling the main and flush tanks using the Quick Fill system.

EVC Unit and Pressure Adjustment

How to adjust the EVC operating unit and pressure equalization.

Chemical Handling Safety

Essential safety measures and protective gear for handling crop protection chemicals.

Filling Chemicals via Tank Lid

Procedure for filling chemicals directly into the main tank lid.

TurboFiller Chemical Filling

Steps for filling liquid or powder chemicals using the optional TurboFiller.

Agitation and Control Unit Operation

Re-agitating chemicals and operating the spray control unit during spraying.

Quick Reference - Operation

Diagram showing valve positions for various operational tasks.

Sprayer Cleaning Procedures

General information and guidelines for cleaning the sprayer.

Tank and System Cleaning

Detailed steps for cleaning the tank and the entire liquid system.

Filter Maintenance

Importance of clean filters and how they ensure proper sprayer operation.

Flush Tank Usage

How to use the flush tank for in-field dilution and system flushing.

Quick Reference - Cleaning

Diagram illustrating valve positions for cleaning the liquid system and main tank.

Technical Residue and Drain Valve

Definition of technical residue and procedure for using the drain valve.

Sprayer Maintenance

Lubrication Guidelines

General information on lubricant storage, usage, and recommended lubricants.

Trailer Lubrication Plan

Diagram illustrating lubrication points on the trailer assembly.

Maintenance Intervals Overview

Overview of maintenance tasks based on operating hours.

10-Hour Service Tasks

Procedures for servicing suction filters and the CycloneFilter.

10-Hour Service Tasks (Filters)

Procedures for servicing in-line filters, nozzle filters, and spraying circuit checks.

50-Hour Service Tasks

Checks for transmission shaft and tightening of wheel bolts and nuts.

50-Hour Service Tasks (Tires & Hydraulics)

Checks for tire pressure, hydraulic circuit, and hoses/tubes.

250-Hour Service Tasks

Procedures for boom readjustment and wheel bearing checks.

1000-Hour Service Tasks

Detailed procedure for checking and replacing wheel bearings.

Occasional Maintenance

General information on maintenance tasks not tied to specific intervals.

Pump Component Replacement

Procedures for replacing pump valves, diaphragms, and pressure regulator cones.

Valve and Indicator Adjustments

Adjustments for EVC distribution valve cones and tank level indicators.

Drain Valve and Nozzle Fittings

Procedures for drain valve seal replacement and nozzle fittings.

3-Way Valve Adjustment

How to adjust the MANIFOLD 3-way valve for proper operation.

Boom Readjustment and Alignment

Procedures for boom readjustment and alignment of sections.

Boom Cable Adjustments

Procedures for adjusting front fold cable and breakaway section.

Boom Sprocket and Level Adjustments

Adjustments for sprocket timing and ensuring boom level to ground.

Boom Cable Adjustments (Rear & Center)

Procedures for adjusting rear and center section cables for boom stability.

Boom Lift and Tire Maintenance

Replacement of shock absorbers, boom lift wear bushings, and tire changes.

Shaft and Bulb Maintenance

Procedures for changing bulbs, transmission shaft shields, and cross journals.

Off-Season Storage Procedures

Program for preparing the sprayer for off-season storage and use after storage.

Fault Finding and Troubleshooting

Operational Problems Overview

Common breakdown factors, general checks, and troubleshooting guidance.

Liquid System Faults

Table of faults, causes, and controls for the liquid system.

HY Hydraulic System Faults

Table of faults, causes, and controls for the HY hydraulic system.

HZ Hydraulic System Faults

Table of faults, causes, and controls for the HZ hydraulic system.

Mechanical Problems

Table of mechanical faults, their causes, and solutions.

Emergency Liquid System Operation

How to operate the liquid system manually in case of power failure.

Technical Specifications

Physical Dimensions and Capacities

Overall dimensions, tank capacities, weight, and wheel/axle dimensions.

Pump Specifications

Detailed specifications for various diaphragm pump models (PSI, RPM, GPM, HP).

Filter and Nozzle Specifications

Specifications for filter gauze width and nozzle sizes.

Temperature and Pressure Ranges

Operating temperature and pressure limits for the sprayer.

Tire Pressure Specification

Recommended tire inflation pressure.

Materials and Disposal

Information on materials used in the sprayer and disposal guidelines.

Electrical Connections - SPRAY II

Detailed pin assignments for sprayer electrical connections (SPRAY II).

Electrical Connections - Hydraulic Box

Pin assignments for hydraulic control box connections.

EVC and Hydraulic Box Details

Information on the EVC unit and wiring diagram for the hydraulic junction box.

Control Unit Wiring

Wiring color codes for HC 2500 and HC 5500 control units.

HZ Hydraulics Plug Positions

Diagram and list of plug positions for HZ hydraulic functions.

Road Traffic Lights Wiring

Wiring color codes for road traffic lights.

Boom Hydraulics Diagrams

Schematic diagrams of boom hydraulics for HY and HZ models.

Warranty Information

Warranty Policy and Conditions

Terms and conditions of the HARDI® limited warranty.

Extended Warranty Terms

Specific warranty extensions for polyethylene tanks and diaphragm pumps.

Related product manuals