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Hardi Navigator 550M

Hardi Navigator 550M
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NAVIGATOR
550M, 800M, 1000M Centrifugal
Operator's Manual
10613903 (8/04)

Table of Contents

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Hardi Navigator 550M Specifications

General IconGeneral
BrandHardi
ModelNavigator 550M
CategoryPaint Sprayer
LanguageEnglish

Summary

Introduction to HARDI Sprayers

Safety Information for HARDI Sprayers

Follow Safety Instructions

Carefully read all safety messages and keep safety labels in good condition.

Operating the Sprayer Safely

Read the manual, be familiar with operation, and ensure all controls are neutral before starting.

Handling Chemical Products Safely

Use protective clothing, avoid direct exposure, and handle chemicals properly to prevent injury.

Local Poison Information Center

Provides contact info for poison control centers and space to list chemicals in use.

Hooking Up the HARDI Sprayer

Clevis Hitch Adjustment

Adjusting the height of the clevis hitch for tractor drawbar height and sprayer tank level.

Wheel Spacing and Ground Clearance

Adjusting wheel spacing and ground clearance for different models and tire sizes.

Hydraulic Driven Centrifugal Pump Connection

Connecting hydraulic lines for the pump, including pressure and return lines.

P.T.O. Shaft Operator Safety

Safety precautions for attaching and operating PTO driven pumps, including guards.

P.T.O. Shaft Installation

Procedure for installing and shortening the PTO shaft, ensuring proper overlap.

Hydraulic Requirements for Booms and Pumps

Specifies hydraulic system requirements for Eagle booms and hydraulic driven pumps.

Control Box for ESC Control Unit

Mounting and power requirements for the ESC control unit's control box.

Operating Instructions for HARDI Sprayers

Operating The Boom

Procedures for unfolding and operating the boom, including safety checks.

Filling The Main Tank

Instructions for filling the main tank with water through the strainer basket.

Filling the Flush Tank

Procedure for filling the flush tank with clean water.

Manifold Sprayer Plumbing Diagram

Diagram illustrating the standard plumbing with examples of options.

Manifold System Operation

Description of the Manifold System's location, modular design, and expansion capabilities.

Manifold Operating Instructions

Instructions for operating the green pressure and black suction valves.

Operation of Centrifugal Bypass Kit

Procedure for operating the bypass kit to improve pump priming.

Adjustment Of The ESC Controls

Steps for adjusting constant boom pressure using the ESC remote control box.

Adjustment of Constant Pressure

Detailed steps for adjusting constant boom section pressure one section at a time.

Agitation Adjustment

Adjusting the agitation valve to maintain proper mixing in the tank.

Adding Chemicals to the Sprayer

Instructions for filling the tank via the tank lid or the chemical filler device.

Use of Flush Tank and Rinse Nozzles

Using the flush tank for in-field dilution and rinsing the pump and lines.

Operation Of The Tank Drain Valve

Procedure for opening and closing the tank drain valve.

Nozzle Selection Guide

Guidance on selecting the correct nozzle for accurate and cost-effective crop protection.

Sprayer Calibration

Steps for calibrating the sprayer using the ounce or formula method.

Maintenance of HARDI Sprayers

Cleaning The Sprayer

Guidelines for cleaning the sprayer thoroughly after use, including chemical handling.

Filters for HARDI Sprayers

Information on filter types and sizes for different ISO nozzle sizes.

Recommended Tire Pressure

Recommended tire pressures for Navigator 550M and 800M/1000M models.

Wheel Nuts And Bearings Adjustment

Procedure for checking wheel bolt tension and adjusting wheel bearings for slack.

Tandem Axles

Information on tandem axles, noting they are only available on Navigator 550M.

Nozzle Tubes And Fittings Maintenance

Troubleshooting and maintenance for poor seals on nozzle tubes and fittings.

Checking Valve Cone in Distribution Valves

Procedure for checking and replacing valve cones in distribution valves for proper sealing.

Hydraulic Driven Pump Repair Parts

List of repair parts for hydraulic driven pumps.

P.T.O. Belt Driven Pump Repair Parts

List of repair parts for PTO belt driven pumps.

Emergency Operation Of ESC Controls

How to operate sprayer functions manually in case of power failure.

Level Indicator Check and Adjustment

Checking and adjusting the tank level indicator.

Lubrication Points and Schedule

Recommended lubrication points on the sprayer and their frequency.

Off-Season Storage for HARDI Sprayers

Preparation After Off-Season Storage

Steps to prepare the sprayer after a storage period for the next season.

Optional Accessories for HARDI Sprayers

Clean Water Dispenser

A source of fresh water for cleaning nozzles and hands.

Chemical Filler (optional)

Device to inject chemical formulations into the tank.

Chemical Filler Bag & Bottle Rinse Kit

A container rinse kit for liquid containers or plastic bags.

Nurse Tank Quick Fill (optional)

Quick attach hook-up for filling the sprayer tank from a nurse tank.

Foam Marker System (optional)

System to prevent skipping or over lapping during spray application.

4 Boom Pressure Gauge (optional)

A 4" gauge to replace the standard 2-1/2" gauge for monitoring boom pressure.

Flush System (optional)

Provides a means to flush the pump, controls, and lines with clean water.

Tank Rinse System (optional)

System to rinse the main tank using pressurized water.

Spraygun And Hose Wrap (optional)

Spraygun with hose for spot spraying and a holder for transport.

HARDI Monitor 1500 (optional)

Monitors application rate and controls boom sections.

HARDI Controller 2500 (optional)

Permits automatic control of application rate and boom section control.

Mustang 3500 Controller (optional)

Integrated boom controls, foam marker controls, and variable rate application.

Troubleshooting HARDI Sprayers

General Spray Systems Troubleshooting

Common problems with spray systems and their potential causes.

Foam Marker Troubleshooting

Troubleshooting common issues with the foam marker system.

Flush & Rinse System Troubleshooting

Troubleshooting problems related to the flush and rinse system.

Chemical Filler Troubleshooting

Troubleshooting issues with the chemical filler tank not emptying or filling slowly.

Warranty Policy and Conditions

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