3
HARDI NAVIGATOR
Contents
OPERATORS MANUAL
Introduction................................................................................4
Sprayer use..........................................................................4
Sprayer Layout.....................................................................4
Identification plates..............................................................4
Important Safety Guidelines......................................................4
Description.................................................................................5
Frame...................................................................................5
Suspension..........................................................................5
Adjustable Width Axles....................................................5
Tank......................................................................................5
Pumps..................................................................................5
HARDI SMART VALVE system............................................5
EVC operating unit...............................................................5
HARDI HC 2500 Controller .................................................5
HARDI HC 5500 Controller..................................................5
Filters....................................................................................5
Booms.................................................................................5
HARDI Foam Markers..........................................................5
Flush tank.............................................................................5
Flush nozzle.........................................................................5
Hand wash tank...................................................................5
Filtered fill system.................................................................5
GRANNI POT chemical induction........................................5
Sprayer Setup........................................................................6
Connection...........................................................................6
Support leg...........................................................................6
Fold-down Access Step.......................................................6
Transmission shaft installation.............................................6
Wheel track..........................................................................7
Tyres.....................................................................................8
Connecting hydraulics.........................................................8
Connecting electric controls...........................................8
Emergency operation - Power Failure............................. 8
EVC 3 / EVC 4 Operating Unit..............................................9
Control boxes and Power Supply....................................9
Controls Setup.................................................................9
Pressure Equalisation Setup...........................................9
Subsequent Adjustments................................................9
EVC Operation while spraying........................................9
EVC Operating Unit Valve Cone......................................9
Remote Pressure Gauge...................................................10
Filters.................................................................................10
Self cleaning filter...............................................................10
HARDI Foam Markers........................................................11
Operation.......................................................................11
Remote control box........................................................11
System drain and flush..................................................11
Flush Tank and Flush Nozzles............................................11
Boom..............................................................................11
Emergency operation - Power Failure...........................11
Before operating sprayer.........................................................12
Roadworthiness.................................................................12
Disconnecting sprayer.......................................................12
Powerline Warning.............................................................12
Function diagrams...................................................................13
OPERATION..............................................................................14
HARDI SMART VALVE system..........................................14
Filling Tanks with Water...................................................14
Tank Capacities.............................................................14
Filling through tank lids..................................................14
Filling with HARDI SMART VALVES...............................15
Filling Foam Tank..................................................16
Filling Foam and Flush Tanks at the same time.................16
Filling Flush Tank................................................................16
Filling Foam and Main Tanks at the same time..................16
Filling Main Tank.................................................................16
Adding chemicals...............................................................17
Safety precautions............................................................17
Adding chemicals through the tank lid................................18
Adding chemicals with GRANNI POT............................18
A) Adding chemicals to part-filled Main Tank
(recommended)...................18
B) Adding chemicals after filling Tanks...............................19
C) Adding chemicals while filling Main Tank.......................19
Spraying Operation.............................................................20
Spray with Agitation............................................................20
Spray without Agitation......................................................20
Interrupted spraying and Standby Mode............................20
After spraying is completed.....................................................21
Disposal of unused and residual spray solution..........21
Technical residue dilution...................................................21
Dilution and Disposal.........................................................21
Draining Tanks.................................................................21
Main, Flush and Foam Marker tank drainage....................21
Cleaning and Decontamination...............................................22
General Cleaning Guidelines.............................................22
Cleaning Procedure.........................................................23
Decontamination.............................................................24
Final Rinse........................................................................24
Storage......................................................................................25
Preparation before off-season storage..............................25
Preparation after off-season storage.................................25
MAINTENANCE AND SERVICE MANUAL
Sprayer Setup and Adjustments........................................4-8
Maintenance Outline..................................................................9
Cleaning and Decontamination.............................................9
Lubrication.............................................................................10
Pumps...........................................................................10
Support leg....................................................................10
Transmission shaft........................................................10
Wheel bearings.............................................................10
Hitch..............................................................................10
Service and maintenance charts.......................................11
Occasional maintenance...................................................13
Pumps, EVC,Transmission shaft, Shock Absorbers,
Level Indicator, Drain Valve Seal, Hoses and Fittings,
Tyres..............................................................13-17
Storage......................................................................................18
Troubleshooting.......................................................................19
Specifications...........................................................................22
Torque settings......................................................................22
Tyre pressures.......................................................................22
Temperature and Pressure....................................................22
Flow.......................................................................................22
Dimensions............................................................................22
Pump Capacity.......................................................................22
Filters.....................................................................................22
Materials and Recycling........................................................22
Replacement Parts............................................................24-51
HARDI CONTACTS...................................................................54
EMERGENCY CONTACTS.......................................................54