Hardi MASTER plus HYS

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MASTER

HYS

Original

Instruction book

67061000-100, version 1.00

GB - 03.2021

www.hardi.com

Main Page

EC Declaration EU Declaration of Conformity3
Table of Contents5
Safety Notes11
Obligations and Liability11
Comply with the Instruction Book11
Before First Use of the Sprayer11
Obligations of the Operator14
Risks in Handling the Sprayer15
Disclaimer15
Organizational Measures16
Personal Protective Equipment16
Representation of Safety Symbols17
Explanation of Symbols17
Warning Signs on the Sprayer18
Explanation of Labels18
Safety and Protection Equipment20
Safety at Start up20
Faulty Safety Equipment20
Informal Safety Measures21
Additional Safety Instructions21
Operator Training22
Authorized Persons22
Safety Measures under Normal Operation23
Protection Equipment23
Residual Energy24
Possible Dangers24
Service and Maintenance Work25
Statutory Inspection25
Preventive Measures25
Design Changes26
Operator Limitations26
Spare Parts, Wear Parts and Aids26
Cleaning and Disposal27
Environmental Protection27
Workstation28
Intended Place for Operator28
Risks of Non-Compliance28
If the Safety Information Is Ignored29
Possible Risks and Dangers29
Safety Information for Operators30
General Safety and Accident Prevention30
Coupling and Uncoupling the Sprayer31
Use of the Sprayer32
Road Transport33
Hydraulic System35
Electrical System36
Universal Joint Shaft37
Working Area of the Sprayer38
Field Sprayer Operation39
Environmental Precautions39
Service Work Precautions40
Cleaning40
Service and Maintenance41
Description43
General Info43
Overview43
Roadworthiness46
Sprayer Use46
Steel Frame46
Tanks46
Lifetime46
Identification Plates47
Liquid System48
Pump48
EVC Control Unit48
Valves and Symbols49
Rinsetank50
Cleanwatertank50
Filters50
Self-Cleaning Filter51
Turbofiller52
Diagram - Basic Liquid System53
Diagram - Liquid System with Options54
Spray Boom55
Boom and Terminology55
Other Equipment56
Nozzle Pressure Gauge56
Footboard56
Safetylocker56
Canister for Pesticide Information57
Grip Controls57
Tank Level Indicator58
External Cleaning Device58
Sprayer Setup59
General Info59
Unloading the Sprayer59
Before Putting the Sprayer into Operation59
Tractor Suitability60
General Info60
Calculating Actual Weights and Loads60
Data Required for the Calculation61
Required Minimum Front Weight61
Actual Front Axle Load [T3] of the Tractor61
Actual Total Weight [W] of the Combined Tractor and Sprayer62
Actual Rear Axle Load [T2] of the Tractor62
Calculation Compared to Permissible Values62
Tractor Selection63
Applicable Tractors63
Transmission Shaft64
Operator Safety64
PTO Installation64
Mechanical Connections65
Quick Hitch65
Hydraulic Systems66
General Info66
Tractor Requirements66
Closed Centre Hydraulics (Airstream Only)66
Open and Closed Centre Hydraulics67
Adjustment of Boom Folding Speed68
Electrical Connections69
Power Supply69
Road Safety Kit69
Installation of Control Unit Brackets70
Speed Transducer for Tractors70
Liquid System71
Self-Cleaning Filter - Choice of Restrictor71
Boomprime Adjustment71
Adjustment of the EVC Operating Unit72
Adjustment of Pressure Equalization73
Operation75
General Info75
Environmental Info75
Sprayer Use75
Symbols for Valves76
Spray Boom77
Safety Info77
Lock Bolt77
Manoeuvring of the Spray Boom78
Manoeuvring of the Boom - with y Hydraulics79
Single-Sided Folding79
Liquid System80
General Info80
Quick Reference - Operation80
Filling/Washing Location Requirements81
Filling of Water82
Filling the Maintank through Tank Lid82
Filling the Rinsetanks83
Filling the Cleanwatertank83
External Filling Device (Optional)84
Safety Precautions - Crop Protection Chemicals85
Filling Liquid Chemicals Using the Turbofiller85
Filling Powder Chemicals Using the Turbofiller86
Turbofiller Rinsing88
Agitation before Resuming a Spray Job88
Operating the Control Unit While Spraying - Spray Box III89
Before Returning to Refill the Sprayer89
Parking the Sprayer89
Operating Limits90
Liquid Fertilizer91
Additional Information91
Cleaning92
General Info92
Quick Reference - Cleaning93
Technical Residue93
Cleaning the Tank and Liquid System94
Cleaning and Maintenance of Filters94
Use of Rinsetank(S) and Rinsing Nozzles95
Use of Cleaning Agents96
Using the Drain Valve96
Maintenance97
Lubrication97
General Info97
Suitable Lubricants97
Grease Nipple98
Grease Gun Calibration98
Lubrication and Oiling Plan - PTO99
Boom Lubrication & Oiling Plan99
Greasing the Pump100
Service and Maintenance Intervals101
General Info101
Periodic Inspection101
Tightening Bolts and Nuts102
Tightening Hydraulic Hoses103
10 Hours Service - Nozzle Filters104
10 Hours Service - Spraying Circuit104
10 Hours Service - Suction Filter104
10 Hours Service - Self-Cleaning Filter105
10 Hours Service - In-Line Filter105
50 Hours Service - Greasing the Pump106
Hours Service - Transmission Shaft (PTO)106
100 Hours Service - Re-Tightening the Spray Boom106
250 Hours Service - Hydraulic Circuit106
250 Hours Service - Hoses and Tubes106
Occasional Maintenance107
General Info107
Lifting and Removing the Pump107
Speed Transducer for the Pump107
Pump Valves and Diaphragms Renewal108
Cone Check/Renewal for the Pressure Regulation Valve109
Level Indicator Adjustment110
Level Indicator Cord Renewal110
Drain Valve Seal Replacement111
3-Way Valve Adjustment111
Safety Valve Activation111
Feed Pipe Clamp Assembly112
Feed Pipe Snap-Lock Assembly112
Nozzle Holder Assembly113
Replacement of the Transmission Shaft Shield115
Replacement of Transmission Shaft Cross Journals115
Light Bulb Change115
Readjustment of Boom - General Info115
Boom Adjustment Order116
Boom Lift Adjustment116
Inner Boom Folding/Unfolding Adjustment117
Vertical Adjustment of First Outer Section117
Vertical Adjustment of Breakaway117
Off-Season Storage118
General Info118
Before Storage118
After Storage119
Fault Finding121
Operational Problems121
General Info121
Liquid System122
Pump123
Hydraulic System, Z-Version123
Hydraulic System, Y-Version124
Mechanical Problems125
Emergency Operation - Liquid System125
Emergency Operation - Hydraulics125
Dimensions127
General Info127
Dimensions Folded127
Technical Specifications Pump Specifications128
Pump Model 364/10.0128
Pump Capacity128
Other Specifications129
Tractor Requirements129
Transmission Shaft130
Hydraulic Couplings130
Temperature and Pressure Ranges131
Technical Residue131
Filters131
Airborne Noise Emission131
Materials and Recycling132
Disposal of the Sprayer132
Disposal of Cleaning Water132
Electrical Connections133
Rear Lights133
Electrical Connections for Spraybox II and III133
EVC Junction Box134
Diagrams135
Boom and Work Light135
Hydraulics for Chassis (Z-Version)135

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Hardi MASTER plus HYS Specifications

General

Brand	Hardi
Model	MASTER plus HYS
Category	Farm Equipment
Language	English

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