4-12 2005 PDI: Softail Models
VEHICLE PDI CHECKLIST 4.10
PRIOR TO CUSTOMER DELIVERY
NOTE
Use this checklist for performing tasks related to this model
motorcycle setup.
❒ Uncrate:
Check for damaged or missing parts.
❒ Jiffy Stand:
Verify proper function.
❒ Note Any Additional Problems
(including cosmetic quality):
Perform Warranty repairs.
❒ Battery:
Perform required voltmeter test on battery.
❒ Connect negative battery cable to battery.
❒ Lubrication System:
Inspect condition of oil lines.
❒ Engine Oil:
Verify oil is present (cold level).
❒ Primary Chaincase:
Check and verify lubricant is present.
❒ Fuel System:
a. Inspect fuel system for leaks.
b. Fill, verify sender operation.
c. Verify low fuel light operation (if equipped).
❒ Evaporative Control System:
Inspect hose routings, connections and fuel tank venting
to canister (if equipped).
❒ Lighting, Gauges, Electrical Systems:
Verify correct operation.
❒ Tires:
Inspect condition and air pressure.
❒ Brake Systems (front and rear):
Correct fluid level (if necessary).
❒ Headlamps:
Inspect and adjust as necessary.
❒ Mirrors:
Inspect and adjust as necessary.
❒ Fuel Outlet (valve or quick connect fitting)
and Hoses:
Verify operation and connections.
❒ Road Test Vehicle: Low Speed
a. Shift from first through third gear, checking clutch
operation, throttle control, and transmission opera-
tion.
b. Verify low-speed braking for front and rear brakes.
c. Verify handling under braking conditions.
d. Verify low-speed handling. Verify that vehicle does
not pull to left or right.
e. Check for any abnormal vibrations.
f. Check electrical lamps, indicators.
❒ Road Test Vehicle: Highway Speed
a. Shift from first through fifth gear, checking clutch
operation, throttle control, and transmission opera-
tion.
b. Verify highway speed braking operation of front and
rear brakes.
c. Verify proper handling at highway speeds.
d. Check for any abnormal vibrations.
❒ Engine Oil:
Check and correct hot level.
❒ Create Vehicle Birth-Certificate Using
Digital Technician (optional).
❒ Clean Vehicle.
AT POINT OF CUSTOMER DELIVERY
❒ Suspension Adjustments.
❒ Brake Pedal Height Adjustment.
❒ Shift Linkage Adjustment.
❒ Brake Hand Lever Adjustment.
❒ Review Vehicle Care and Maintenance Requirements.
NOTE
Be sure to submit a Dealer Product Quality Audit (DPQA) on
ANY adjustments and/or warranty work performed required to
deliver the vehicle to the customer.
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