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Harley-Davidson Dyna 2008 - Page 248

Harley-Davidson Dyna 2008
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6. Slide pilot/driver (1) through bearing into support tube.
7. Center pilot/driver under ram (3) of press. Apply pressure
to pilot/driver until resistance is felt and bearing is bot-
tomed on the support tube.
8. Remove pilot/driver and crankcase half from support tube.
4
1
3
2
1
5
sm02304
1. Pilot/driver
2. Support tube
3. Ram
4. Crankshaft (roller) bearing
5. Support tube (2) "B" end up
Figure 3-131. Crankshaft (Roller) Bearing Installation
Piston Jets Removal
1. See Figure 3-132. Remove two T20 TORX screws (1) to
free piston jet (2) from crankcase.
2. Remove o-ring (3) from groove in mounting flange of jet.
Discard o-ring.
1
2
3
sm02305
1. T20 TORX screw
2. Piston jet
3. O-ring
Figure 3-132. Piston Jets
Piston Jets Installation
NOTES
• If piston jet is being reused, apply LOCTITE THREAD-
LOCKER 222 (purple) to threads of TORX screws before
installation.
• O-rings that are missing, distorted, pinched or otherwise
damaged will result in either oil leakage or low oil pressure.
Use of the wrong o-ring will have the same results. Since
many o-rings are similar in size and appearance, always
use new o-rings keeping them packaged until use to avoid
confusion.
1. See Figure 3-132. Apply a very thin film of clean H-D
20W50 engine oil to new o-ring (3) for piston jet. Install
new o-ring in groove of jet mounting flange.
2. With jet pointed upward, start two T20 TORX screws (1)
to secure piston jet (2) to crankcase.Tighten to 25-35 in-
lbs (2.8-3.9 Nm).
LEFT CRANKCASE HALF
TOOL NAMEPART NUMBER
CRANKSHAFT (ROLLER) BEARING
REMOVAL/INSTALL PILOT/DRIVER
B-45655
CRANKSHAFT (ROLLER) BEARING
REMOVAL/INSTALL PILOT/DRIVER
B-45655
CRANKSHAFT (ROLLER) BEARING
REMOVAL/INSTALL SUPPORT TUBE
HD-42720-5
CRANKCASE BEARING REMOVER
ADAPTER
HD-46663
Crankshaft (Roller) Bearing Removal
NOTE
Never move or lift the crankcase by grasping the cylinder studs.
The crankcase is too heavy to be carried in this manner and
could be dropped.
2008 Dyna Service: Engine 3-91