2. Inspect the three balls (2) and ball socket surfaces on
ramps (1, 3) for wear, pitting, surface breakdown and other
damage. Replace damaged parts.
3. Check fit of the ramp coupling (4) on inner ramp (1).
Replace both parts if there is excessive wear.
4. Inspect the retaining ring (6) for damage or distortion.
5. Check clutch cable end for frayed or worn ends. Replace
cable if damaged or worn. Check cable fitting o-ring for
cuts, tears or signs of deterioration.
6. Check the bore in the cover (5) where the ramps (1, 3)
are retained.There should be no wear.
1. Inner ramp
2. Balls (3)
3. Outer ramp
4. Ramp coupling
5. Clutch release cover
6. Retaining ring
7. Gasket
8. Tab
Figure 7-6. Release Mechanism Assembly
ASSEMBLY AND INSTALLATION
NOTE
Replace cable fitting o-ring if damaged or deformed.
1. See Figure 7-4. Screw clutch cable fitting (1) into clutch
release cover. Do not tighten at this time.
2. See Figure 7-6. Place outer ramp (3) with ball socket side
up in clutch release cover. Be sure tab (8) is in clutch
release cover slot.
3. Apply a multi-purpose grease to the balls and outer ramp
sockets. Place a ball in each of the outer ramp sockets.
4. Connect cable end to ramp coupling (4). Install coupling
on inner ramp (1) and place inner ramp and coupling in
position in clutch release cover (5).
Wear safety glasses or goggles when removing or
installing retaining rings. Retaining rings can slip from the
pliers and could be propelled with enough force to cause
serious eye injury. (00312a)
NOTE
See Figure 7-4. Retaining ring opening must be centered above
the break in the ribbing at bottom of the clutch release cover.
5. Install retaining ring (6).
6. See Figure 7-3.Verify that two dowel pins are in place on
transmission side door flange. Place a new gasket on
dowel pins.
NOTE
Clutch release cover screws in positions (1) and (6) are shorter
than the others.
7. Install clutch release cover. Tighten all six screws to 84-
108 in-lbs (9.5-12.2 Nm) in sequence shown.
8. Tighten clutch cable fitting to 90-120 in-lbs (10.2-13.6
Nm).
9. Fill transmission to proper level with fresh transmission
fluid. See 1.10 TRANSMISSION LUBRICANT, Changing
Transmission Lubricant.
10. Adjust clutch cable. See 1.11 CLUTCH.
11. Install exhaust system if removed. See 4.16 EXHAUST
SYSTEM.
12. Install maxi-fuse.
7-6 2008 Dyna Service: Transmission
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