1.19 SPARK PLUGS
Inspection.........................................................................1-39
Spark Plug Cable Inspection............................................1-39
1.20 STEERING HEAD BEARINGS
Adjustment.......................................................................1-41
Bearing Adjustment (Fall Away)................................1-41
Lubrication........................................................................1-41
1.21 FRONT FORK OIL
Replacing Fork Oil............................................................1-42
1.22 CABLE AND CHASSIS LUBRICATION
General.............................................................................1-43
Cables and Hand Levers..................................................1-43
Jiffy Stand.........................................................................1-43
1.23 HEADLAMP ALIGNMENT
Inspection.........................................................................1-44
Adjustment.......................................................................1-44
All Models..................................................................1-44
1.24 CRITICAL FASTENERS
Inspection.........................................................................1-46
1.25 ENGINE MOUNTS
Inspection.........................................................................1-47
1.26 STORAGE
General.............................................................................1-48
Placing in Storage............................................................1-48
Removal from Storage......................................................1-48
1.27 TROUBLESHOOTING
General.............................................................................1-50
Engine..............................................................................1-50
Starter Motor Does Not Operate or Does Not Turn Engine
Over...........................................................................1-50
Engine Turns Over But Does Not Start......................1-50
Starts Hard................................................................1-50
Starts But Runs Irregularly or Misses........................1-50
Spark Plug Fouls Repeatedly....................................1-50
Pre-Ignition or Detonation (Knocks or Pings)............1-50
Overheating...............................................................1-51
Valve Train Noise.......................................................1-51
Excessive Vibration...................................................1-51
Check Engine Light Illuminates During Operation.....1-51
Lubrication System...........................................................1-51
Oil Does Not Return To Oil Pan.................................1-51
Engine Uses Too Much Oil Or Smokes Excessively...1-51
Engine Leaks Oil From Cases, Push Rods, Hoses,
Etc.............................................................................1-51
Low Oil Pressure.......................................................1-51
High Oil Pressure......................................................1-51
Electrical System..............................................................1-51
Alternator Does Not Charge......................................1-51
Alternator Charge Rate Is Below Normal..................1-51
Speedometer Operates Erratically............................1-52
Transmission.....................................................................1-52
Shifts Hard................................................................1-52
Jumps Out Of Gear...................................................1-52
Clutch Slips...............................................................1-52
Clutch Drags Or Does Not Release..........................1-52
Clutch Chatters..........................................................1-52
Handling...........................................................................1-52
Irregularities..............................................................1-52
Brakes..............................................................................1-52
Brake Does Not Hold Normally.................................1-52
CHASSIS
2.1 SPECIFICATIONS
Specifications.....................................................................2-1
Tires...................................................................................2-1
2.2 VEHICLE IDENTIFICATION NUMBER
(V.I.N.)
General...............................................................................2-3
2.3 FRONT WHEEL
Removal.............................................................................2-5
Disassembly.......................................................................2-5
Cast Wheel..................................................................2-5
Cast Wheel, Dual Brakes............................................2-5
Laced Wheel...............................................................2-5
Cleaning and Inspection.....................................................2-8
Assembly............................................................................2-8
Cast Wheel..................................................................2-9
Laced Wheel...............................................................2-9
Installation..........................................................................2-9
2.4 REAR WHEEL
Removal...........................................................................2-10
Disassembly.....................................................................2-10
Cleaning and Inspection...................................................2-11
Assembly..........................................................................2-11
Installation........................................................................2-12
2.5 SEALED WHEEL BEARINGS
Inspection.........................................................................2-13
Removal...........................................................................2-13
Installation........................................................................2-14
2.6 WHEEL LACING: 17 INCH RIM
General.............................................................................2-16
Procedure.........................................................................2-16
Hub: Brake Disc Flange Up.......................................2-16
Hub: Sprocket Side Up..............................................2-17
2.7 WHEEL LACING: 19 INCH RIM
Procedure.........................................................................2-19
2.8 WHEEL LACING: 21 INCH RIM
General.............................................................................2-23
Procedure.........................................................................2-23
2.9 TRUING LACED WHEELS
General.............................................................................2-26
Lateral Truing....................................................................2-26
Radial Truing.....................................................................2-27
IV TABLE OF CONTENTS
TABLE OF CONTENTS
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