TM 9-879
46
ENGINE-REMOVAL AND INSTALLATION
(10)
Connect
throttle
control wire
to
carburetor lever.
Make sure
that throttle closes
fully
when right
grip
is turned outward;
and that
throttle opens fully when grip is turned inward.
(11)
Install fuel
pipe.
Securely
tighten union nuts
on
tank
and
fuel strainer nipples.
Open
fuel supply valve and check connections
for leaks.
(12)
Connect gear
shifter
lever
end to
gear shifter rod
by
tighten-
ing bolt and
nut.
(13)
Attach engine top mounting bracket (cylinder
head
bracket)
to
frame
lug. exercising care
in
installing required number
of thin shims, together with clamp for front spark
plug
cable, to
fill
space
between
bracket and frame lug before tightening
bolt
nut.
NOTE; Frame
lug must be free irom
paint or
grease
to
make clean
"e/ecfrica/" connection
with
plated
shims
and
mounting
bracket for
adequate radio
bonding.
(14)
Before installing spark
plugs,
inspect
for
cleanliness and
correct electrode
adjustment. Service if necessary (par. 83).
Replace
gaskets to ensure tight joints.
(15)
Connect red and black wires
to
relay; connect green wire
to generator terminal
marked "SWITCH." Refer to
wiring diagram
(fig.
73).
(16)
Attach rear brake rod
to bell crank. Install plain
washer
and
secure
with
cotter
pin.
(17)
Connect spark control
wire
to
circuit
breaker
lever
and
secure control
wire housing clamp
under
cylinder
base
nut. Make
sure
that
spark advances
fully (lever inward) when control grip (left
handle
bar)
is turned inward,
and that
spark retards fully when
control
grip
is turned
outward. Make needed
adjustment at control
wire
and
lever connection.
(18)
Remove nipple
cap
from tank oil pipe nipple (if
one was
used)
and connect oil feed pipe, securely tightening union nuts at
tank
and oil pump.
(19)
Position exhaust
pipe
and muffler
assembly
and attach rear
hanger frame bolt,
washer, and nut. Secure muffier
front mounting
bracket
bolt,
but
do
not
tighten nut
until skid
plate rear bracket is
located
on
this bolt.
(20)
Lift rear
end of
skid
plate, secure rear mounting
bracket
and muffier
front
mounting bracket
with
bolt, washer, and nut.
Attach
skid
plate
left side bracket, tightening support rod nut
and
bracket
bolt and nut.
(21)
Install right
side footboard, sidebar, and brake
pedal as-
sembly.
Install
stop light switch
bracket on rear support rod
before
placing
lock washer
and
tightening nut.
Attach
front
exhaust
pipe
clamp
to
sidebar.
Install lock washer,
and tighten
sidebar
front
83
To Next Page