HAUL MASTER 92655 - User Manual

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92655

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Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference. 20h

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and undamaged. If any parts are missing or broken,

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2012 by Harbor Freight Tools

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly an d se rv ic e may n ot b e in cl uded.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

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The Haul-Master Aluminum Cargo Carrier (Item 92655) is a robust and versatile accessory designed to expand a vehicle's cargo capacity, particularly for items that may not fit inside the vehicle or are messy. This owner's manual provides comprehensive instructions for assembly, safe operation, and maintenance, emphasizing safety precautions throughout its use.

Function Description:

The primary function of the Haul-Master Aluminum Cargo Carrier is to provide additional storage space for a vehicle, attaching to a 2-inch hitch receiver. It is designed to transport various items, from luggage and camping gear to tools and equipment, freeing up interior vehicle space. The carrier's open framework allows for flexible loading, accommodating items of different shapes and sizes, provided they are properly secured and do not exceed the weight capacity or fall through the gaps. Its aluminum construction suggests a balance of strength and relatively light weight, which is beneficial for minimizing the overall load on the vehicle's hitch and improving fuel efficiency compared to heavier steel alternatives. The design incorporates hinges and panels, indicating a potential for compact storage when not in use, or a modular assembly for ease of installation. Reflectors are included to enhance visibility, especially during low-light conditions or at night, contributing to road safety.

Important Technical Specifications:

Load Capacity: 500 lb. (evenly distributed)
Vehicle Hitch Requirement: 2" (requires a Class III or better tow rating)
Inside Platform Dimensions: 47-1/4" L x 20-5/8" W x 6-5/8" H
Overall Dimensions: 49" L x 33-1/2" W x 10-3/8" H
Material: Aluminum (implied by product name)

Usage Features:

The manual outlines several critical usage features and safety guidelines to ensure proper and safe operation:

Hitch Receiver Compatibility: The carrier is specifically designed for a 2-inch vehicle hitch receiver, requiring a Class III or better tow rating from the vehicle to safely support the carrier and its load.
Load Distribution: Users are instructed to load heaviest items toward the center of the carrier to maintain stability and prevent dynamic loading issues.
Dynamic Loading Awareness: A crucial warning highlights the potential for sudden load movement to briefly create excess load, leading to product failure. This underscores the importance of secure loading.
Secure Loading: All items must be securely fastened using appropriate tie-downs, ropes, or flags (not included) to prevent shifting or falling during transit.
Vehicle Preparation: Before installation, loading, or unloading, the vehicle must be turned off, in gear or park, with the emergency brake engaged, and wheels chocked.
Exhaust Clearance: A significant safety feature is the warning to install the carrier sufficiently far away from hot exhaust to prevent fire and heat damage to the carrier and cargo. It explicitly states that the carrier may not be compatible with vehicles having rear-facing exhaust.
Visibility: Reflectors are integrated into the design to improve the carrier's visibility to other drivers.
Bystander Safety: During assembly and use, bystanders, especially children, should be kept away from the work area.
Personal Protective Equipment (PPE): ANSI-approved safety goggles and heavy-duty work gloves are recommended during assembly, installation, loading, and unloading.
Pre-Use Inspection: Before each use, the carrier must be inspected for loose hardware, misalignment, binding parts, cracks, broken parts, or any other condition that could affect safe operation.
DOT Guidelines: Users are advised to follow all Department of Transportation (DOT) guidelines for installation and use, which may include requirements for flags on extended loads.
Common Sense and Caution: The manual stresses that common sense and caution are essential factors that operators must supply, as not all possible conditions and situations can be covered in the instructions.

Maintenance Features:

Maintaining the Haul-Master Cargo Carrier is straightforward, focusing on regular inspection and cleaning to ensure its longevity and safe operation:

Routine Inspection: A thorough inspection is required before every use. This includes checking for:
- Loose hardware (bolts, nuts, pins).
- Misalignment or binding of any parts.
- Cracked or broken components.
- Any other condition that might compromise its safe function.
Cleaning: The carrier should be cleaned after each use to remove dirt, oil, grease, and debris. This prevents accumulation that could hinder operation or cause premature wear.
Damage Protocol: If any damage is found during inspection, the carrier should not be used until the problem is corrected by a qualified technician using identical replacement parts. This ensures the safety and integrity of the carrier are maintained.
Storage: When not in use, the carrier should be stored out of reach of children and in a safe, dry place.
Label Maintenance: Product labels and nameplates, which carry important safety information, should be maintained. If they become unreadable or missing, replacements should be sought from Harbor Freight Tools.

The Haul-Master Aluminum Cargo Carrier is presented as a practical and durable solution for expanding vehicle cargo capacity, with a strong emphasis on user safety through detailed instructions and warnings.