Haulotte Group 3632T User Manual

OPERATOR’S & MAINTENANCE
MANUAL
B33-01-0089 Rev 4
May 2013

Haulotte Group 3632T Specifications

General

Brand	Haulotte Group
Model	3632T
Category	Boom Lifts
Language	English

Summary

Safety

Legend: Safety Advisories

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

Before Operation

General safety precautions to be followed before operating the aerial work platform.

During Operation

General safety precautions to be followed while operating the aerial work platform.

Fall Protection

Requirements for safety belts, harnesses, and safe practices on the platform.

Manual Force

Guidelines on manual force limits and safe operation practices.

Wind Loading

Precautions related to wind speed and its effect on aerial work platform stability.

Explosion Hazard

Safety measures concerning flammable substances and battery charging.

Specifications

Range of Motion

Diagram illustrating the operational range of the aerial work platform.

Specifications

Key technical specifications of the aerial work platform, including dimensions and capacity.

Warranty - New Product; Haulotte North America

Details Haulotte's warranty terms for new products in North America.

Warranty Claims Procedure

Step-by-step procedure for filing warranty claims with Haulotte Group.

Damaged Equipment Policy

Policy regarding damaged aerial work platforms and required repair procedures.

Operation

General Operation

Overview of the platform, its power, controls, and safety devices.

Ground (Lower) Control Panel

Details the controls and indicators on the ground control panel.

Platform (Upper) Control Panel

Description of controls and indicators on the platform control panel.

Normal Operating Procedure

Step-by-step guide for the normal operation of the aerial work platform.

Manual Boom Operation

Procedures for manual retraction, rotation, and lowering during power failure.

Towing the Aerial Work Platform

Pre-towing checks and procedures for safe transport of the aerial work platform.

Lifting the Aerial Work Platform

Procedures for safely lifting the aerial work platform using a crane or forklift.

Transporting the Aerial Work Platform on a Truck Bed

Steps for securing and transporting the aerial work platform on a truck bed.

Equipment Maintenance

General Maintenance

General safety precautions and recommendations for equipment maintenance.

Battery Recharge

Procedure and safety warnings for recharging the aerial work platform batteries.

Daily Service Checks

Daily checks to ensure proper operation of controls, tires, and structural integrity.

Weekly Service Checks

Weekly service checks including electrical wiring, hitch, and hydraulic components.

Monthly Service Checks

Monthly checks for battery terminals, manual valves, wheel nut torque, and level sensor.

Annual Service Checks

Annual maintenance tasks including hydraulic oil replacement and pivot pin inspection.

Structural Inspection

Guidelines for comprehensive structural inspections at specified intervals.

Motor Drying Instructions

Procedures for drying the DC electric motor if it becomes wet.

Leveling System Calibration Procedure

Instructions for machine leveling and level sensor calibration.

Overload Protection Calibration Procedure

Procedure for calibrating the overload protection system (Load Sense Zeroing).

Additional Service Information

Information on hydraulic cylinder seals, service checks after storage, and ownership transfer.

Manual Outrigger Retraction

Procedure for retracting outriggers manually during power interruption.

Hydraulic Pressure Gauge

Information on using the hydraulic pressure gauge as a diagnostic tool.

Troubleshooting

Basic troubleshooting guide for common operational problems.

Error Code Definitions – Controls

Definitions and resolutions for error codes related to controls.

Error Code Definitions – Motor Controller

Definitions for motor controller error codes and their solutions.

Cylinder Replacement

Master / Slave Cylinder Replacement

Procedures for removing and replacing master and slave hydraulic cylinders.

Lift Cylinder Replacement

Procedures for removing and replacing lift hydraulic cylinders.

Outrigger Cylinder Replacement

Procedures for removing and replacing outrigger hydraulic cylinders.

Decal Replacement

Decal Replacement

Importance of decals for safe operation and prompt replacement of illegible ones.

Decal Replacement – Decal Kit - ANSI

Illustration showing locations of decals for the ANSI decal kit.

Decal Replacement – Identification Plates & Optional Equipment ANSI

Illustrations of identification plates and optional equipment decals for ANSI.

Decal Replacement – Decal Kit - CE

Illustration showing locations of decals for the CE decal kit.

Decal Replacement – Identification Plates & Optional Equipment CE

Illustrations of identification plates and optional equipment decals for CE.

Decals

Displays various safety and instructional decals with their part numbers.

Optional Equipment

Optional Equipment

Information on optional components designed for convenience and safety.

Drive and Set

Explanation of the Drive and Set option and its safety precautions.

Material Lift Hook

Procedure for operating the material lift hook attachment.

Platform Rotator

Instructions for operating the optional platform rotator.

Material Safety

Material Safety Data Sheet

MSDS for Lead Acid Batteries, Wet, Filled with Acid.

Material Safety Data Sheet (Continued)

Continued MSDS for Lead Acid Batteries, covering reactivity and health hazards.

Material Safety Data Sheet (Continued)

Continued MSDS for Lead Acid Batteries, covering spill procedures and components.

Material Safety Data Sheet (Continued)

Continued MSDS for Lead Acid Batteries, covering stability, toxicology, and ecological info.

Material Safety Data Sheet (Continued)

Continued MSDS for Lead Acid Batteries, covering transport and regulation information.

Material Safety Data Sheet

MSDS for Powerflow™ AW HVI Hydraulic Oil.

Material Safety Data Sheet (Continued)

Continued MSDS for Hydraulic Oil, covering composition and fire-fighting measures.

Material Safety Data Sheet (Continued)

Continued MSDS for Hydraulic Oil, covering accidental release and handling/storage.

Material Safety Data Sheet (Continued)

Continued MSDS for Hydraulic Oil, covering physical properties and stability.

Material Safety Data Sheet (Continued)

Continued MSDS for Hydraulic Oil, covering toxicology and ecological information.

Material Safety Data Sheet (Continued)

Continued MSDS for Hydraulic Oil, covering disposal, transport, and regulatory info.

Axle and Related Components

9A Dexter Axle and Related Components

Details Dexter axle setup, adjustment, and maintenance for electric brakes.

Maintenance

Maintenance schedule for brakes, wheels, and suspension parts.

Storage

Procedures for preparing the trailer for storage and post-storage inspection.

Trouble Shooting – Hydraulic Braking System

Introduction to troubleshooting hydraulic braking systems and common problems.

Trouble Shooting – Electric Braking System

Introduction to troubleshooting electric braking systems and common issues.

9B Bradley Brake Adjustment

Procedure for adjusting standard brakes on aerial work platforms.

Troubleshooting the Bradley Running Gear

Troubleshooting common issues with Bradley running gear and brake adjustments.