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Haulotte Group OPTIMUM 8 User Manual

Haulotte Group OPTIMUM 8
148 pages
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Maintenance Book
OPTIMUM 8 - OPTIMUM 1931 E
4000429690 E 11.15 US / GB
Maintenance Book
OPTIMUM 8 - OPTIMUM 1931 E
USA

Table of Contents

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Haulotte Group OPTIMUM 8 Specifications

General IconGeneral
BrandHaulotte Group
ModelOPTIMUM 8
CategoryBoom Lifts
LanguageEnglish

Summary

A - Preface - Foreword

1 - Symbols and colors

Explains symbols used in the manual to convey safety information and warnings.

Decals

Details various decals used on the machine and their meanings, relating to safety and procedures.

B - Safety

1 - General safety rules

Outlines essential safety practices for operating and maintaining the equipment.

2 - Maintenance and repair training

Emphasizes the need for trained personnel and outlines responsibilities for maintenance.

3 - Manufacturer's warranty

Details the terms, conditions, and coverage provided under the product warranty.

C - Familiarization

1 - Primary machine components

Identifies and illustrates the main parts of the machine for user understanding.

1.3 - Ground control box

Describes the layout and controls of the ground control box, including the Activ'Screen.

1.4 - Platform control box

Explains the layout and indicators of the platform control box.

2 - Device layout

Details the placement of various sensors and actuators on the machine.

3 - Consumables

Lists and identifies consumable parts required for the machine's operation.

4 - Ingredient

Specifies the type and requirements for hydraulic oil used in the machine.

5 - Lubrication diagram

Illustrates the points requiring lubrication and the type of lubricant to use.

6 - Machine specifications

Provides key technical specifications, including movement speeds of the machine.

D - Inspection and maintenance schedule

1 - Maintenance Schedule

Presents a periodic maintenance plan based on time or operating hours.

2 - Inspection program

Outlines the different types of inspections required and their frequency.

3 - Daily inspection

Details the checks to be performed by the operator before each use.

4 - Periodic inspection

Describes the thorough inspection process required at regular intervals.

5 - Reinforced inspection

Covers the requirements for a more in-depth inspection of the machine structure.

6 - Major inspection

Specifies the procedures for a comprehensive major inspection of the machine.

General data - Structural part inspection

3.1 - DAILY INSPECTION

Details the visual checks for structural integrity performed daily.

3.2 - MAJOR INSPECTION

Outlines the procedure for a thorough structural inspection including welding checks.

3.3 - FUNCTIONAL TESTS

Describes tests to verify the proper functioning of structural components.

General data - Pins and bearing inspection

3 - Control and maintenance

Provides recommendations for checking pins, bushes, and bearings.

5 - Procedure of reassembly

Details the correct steps for reassembling pins and bearings after maintenance.

General data - Cylinder inspection

3.1 - VISUAL INSPECTIONS

Describes routine visual checks for hydraulic cylinders.

3.2 - FUNCTIONAL TESTS

Outlines tests to verify the proper operation of hydraulic cylinders.

3.3 - MAJOR INSPECTION

Details the procedure for a comprehensive inspection of hydraulic cylinders.

General data - Breaking test procedure

3 - Test procedure

Explains how to perform functional tests on the machine's brake system.

General data - Torque Values

1 - Metric torque chart

Provides torque specifications for metric fasteners used on the machine.

2 - SAE fastener torque chart

Lists torque specifications for SAE fasteners used in the machine.

3 - OPTIMUM 8 - OPTIMUM 1930 E

Specifies torque values for sub-assemblies on the OPTIMUM 8 / 1930 E.

Hydraulics - Hoses inspection - Replacement

2 - Control and inspections

Details the procedure for inspecting hydraulic hoses for condition and leaks.

3 - Hoses Disassembling

Outlines the safety precautions and steps for disassembling hydraulic hoses.

4 - Hoses Reassembly

Guides on the correct procedure for reassembling hydraulic hoses and checking connections.

Electric - Electrical wiring

1 - You will need

Lists the tools and equipment required for electrical wiring inspection and maintenance.

Hydraulics - Pressure adjustment

3 - Pressure adjustment

Explains how to check and adjust hydraulic system pressure.

Scissor arm - Scissor arms screw - Periodical checks

2 - Checks

Outlines the routine checks for scissor arm screws.

3 - Tightening the screws of the scissor arms

Details the procedure for tightening scissor arm screws using a torque wrench.

Chassis - Removal / replacement of steering pivot assembly

3 - Removal

Details the steps for safely removing the steering pivot assembly.

4 - Reinstall

Provides instructions for correctly reinstalling the steering pivot assembly.

Platform - Removal / replacement of platform assembly

4 - Removal

Details the procedure for safely removing the platform assembly from the machine.

5 - Reinstall

Provides instructions for correctly reinstalling the platform assembly.

Scissors - Removal / replacement of Scissor pack

3 - Removal

Details the procedure for safely removing the scissor pack.

4 - Reinstall

Provides instructions for correctly reinstalling the scissor pack.

Chassis - Calibration steering

4 - Steering calibration procedure

Explains the step-by-step process for calibrating the steering system.

Scissors - Calibration arm angle sensors

4 - Load management calibration Procedure

Outlines the process for calibrating the arm angle sensors for load management.

Ground control box - HAULOTTE Activ'Screen

2 - Simplified menus

Provides an overview of the main menu structure for the Activ'Screen system.

3 - Detailed menus

Details the submenus and options available within the Activ'Screen system.

E - Trouble shooting and diagram

1 - Trouble shooting

Offers general recommendations and a structured approach to diagnosing malfunctions.

Troubleshooting Failure Codes

Lists and describes specific failure codes, their causes, and potential solutions.

2 - Legend

Explains the symbols and markings used in the control box overview.

2.2 - System architecture

Illustrates the overall system architecture and component connections.

2.2.1 - Power circuit

Details the machine's electrical power circuit diagram.

2.2.2 - Control circuit

Details the machine's electrical control circuit diagram.

3 - Electric diagram

Provides a comprehensive schematic of the machine's electrical system.

4 - Hydraulic diagram

Presents a schematic diagram of the machine's hydraulic system.

F - Records

1 - Intervention register

A logbook for recording maintenance and repair activities.

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