hawo HD 680 DEI-V - User Manual

Questions and Answers

S
Stephanie PearsonAug 6, 2025
Why won't the sealed seam hold on my hawo Packaging equipment?
- L
  lopezautumnAug 6, 2025
  If your hawo Packaging equipment's sealed seam isn't holding, it could be due to several reasons. First, the temperature might be too low; try increasing it. Alternatively, the contact pressure could be insufficient; readjust the contact pressure of the sealing roller or consider replacing it. Lastly, the distance between the sealing dies might be too great; in that case, set the distance of the sealing dies to 0.5 mm.
H
hrobertsAug 14, 2025
What to do if my hawo HD 680 DEI-V fails to heat up?
- T
  Tiffany ArmstrongAug 14, 2025
  If your hawo Packaging equipment fails to heat up, there are several potential causes. The set temperature might be too low, so try increasing it. The temperature limitation might be activated; in this case, switch off the machine and allow it to cool down. If it still trips, it is imperative to have the machine tested. Other potential issues include a faulty temperature sensor (replace it), heating cartridge (check and replace if necessary), temperature controller (replace it), or SST module (replace it).
L
Lisa OlsonAug 21, 2025
How to troubleshoot a hawo HD 680 DEI-V Packaging equipment that won't switch on and has no display?
- A
  Ashley ReynoldsAug 22, 2025
  If your hawo Packaging equipment fails to switch on and there's no data on the display, begin by checking the power supply. Ensure the power cable is properly plugged in, and if necessary, try a different power outlet. If the cable is defective, replace it. Also, check the fuse and replace it if blown. If the fuse blows again, it is imperative to have the machine tested. A faulty temperature controller could also be the cause; consider replacing it.
S
selenayoungAug 29, 2025
What causes uneven material feed or loud noise in hawo HD 680 DEI-V Packaging equipment?
- K
  Kevin TurnerAug 29, 2025
  If your hawo Packaging equipment is experiencing uneven material feed or making loud running noises, it could be due to the transport belt guide. Consider replacing the PTFE strip on the guide rail. Alternatively, the transport belt might be damaged or not transporting correctly, in which case you should replace it. Lastly, the motor could be the issue, and you may need to replace it.

Summary

Introduction

Preface

Introduction to the manual, covering operation, maintenance, and validation.

Legend

Explanation of symbols and icons used throughout the operating instructions.

General safety instructions

Essential safety guidelines for operating and handling the sealing machine.

Advice for operating the sealing machine

Guidance on checking the sealing seam integrity and quality.

Before starting

Designated use

Specifies the intended commercial and industrial use and sealable materials.

Installing the sealing machine

Instructions for physically setting up the sealing machine and its components.

Configuring the interfaces

Details on connecting and configuring the machine's communication interfaces.

Commissioning the sealing machine

Steps for powering up and preparing the sealing machine for operation.

Commissioning the ValiDoc Pro documentation system

Procedures for setting up the Printbox and scanner for documentation.

Printbox and printer

Steps for connecting the Printbox and printer to the sealing machine.

IntelligentScan, connection of a barcode scanner

Guide for connecting and setting up the barcode scanner for data input.

Basic functions

Design and functions

Overview of the physical components and design features of the sealing machine.

Operation and sealing process

Describes the step-by-step process of operating the machine and performing seals.

Important note regarding the sealing process

Key considerations and quality criteria for successful and safe sealing operations.

Control light functions

Explanation of the status indicators (LEDs) on the machine's control panel.

Functions of the buttons

Details on how to use the buttons for navigating menus and functions.

Machine settings

Procedures for configuring various machine settings and parameters.

Enter sealing temperature

Steps to input and adjust the desired sealing temperature.

Switching printer off and on.

Instructions for powering the printer on and off.

Entering personal number

Procedure for inputting a personal identification number for machine access.

Data input

Section covering various data input operations and configurations.

Key lock

How to activate or deactivate the key lock function for security.

Date and time

Instructions for setting the current date and time on the machine.

Expiry date

Procedure for entering the expiry date for packaging.

Batch

How to input batch numbers for traceability.

Package content quantity

Setting the quantity of items contained within a package.

Sterilisation method

Selecting the appropriate sterilisation method from a list.

Batch counter

Configuration and operation of the batch counting function.

Standby

How to put the machine into or take it out of standby mode.

Operating data

Viewing machine usage data like operating hours and counters.

Measurement units

Selecting preferred units for temperature, pressure, and speed.

Number of printed labels

Setting the quantity of labels to be printed.

Select label sizes

Choosing the appropriate label size for printing.

Select print mode

Configuring how label printing is triggered relative to sealing.

Selecting the language

Choosing the user interface language for the machine.

Monitoring the personal number

Configuration of personal number monitoring for machine access control.

Date format

Selecting the preferred format for displaying dates.

Time format

Choosing between 12-hour and 24-hour time formats.

Text entry

Entering alphanumeric text via scanner or serial interface.

Batch identification

How batch identification data is handled.

Process and batch data for the steriliser

Inputting process and batch data for sterilisation.

Print data selection

Choosing which data fields are printed on labels.

Sealing parameter view

Displaying current sealing parameters such as temperature and pressure.

Sealing and printing process

Overview of how sealing and label printing are combined.

Automatic printing after each seal

Configuration for printing labels immediately after each sealing operation.

Automatic printing after every other seal

Setting up label printing to occur after every second seal.

Printing process without sealing

Functionality to print labels without performing a sealing process.

Label information - sealing and printing

Details about the information content on printed labels.

Nomenclature of the label data

Explanation of the fields and their meanings on the printed labels.

Critical process parameters

Key parameters that affect the quality and safety of the sealing process.

Sealing temperature

Monitoring and control of the sealing temperature for optimal results.

Contact pressure.

Monitoring and adjustment of the contact pressure applied during sealing.

Sealing time

Importance and control of sealing time for reproducible seam quality.

Manufacturer recommendation for routine checks

Guidelines for regular maintenance and quality checks of the machine.

Routine checking of sealing seam quality criteria

Daily checks for ensuring the sealing seam meets quality standards.

Annual sealing seam strength checks

Annual tests for measuring the peel strength of the sealing seams.

Routine checks of critical process parameters

Daily verification of critical process parameters like temperature and pressure.

Sealing seam test - “Seal Check

Procedure for performing a 'Seal Check' test using the label printer.

SealCheck label data

Details on the data recorded and displayed on SealCheck labels.

Sealing seam test - Seal Check without label printer

Procedure for performing a 'Seal Check' test without using the label printer.

Sealing seam dye penetrant test (hawo InkTest)

Using dye penetrant tests to check the integrity of sealing seams.

Troubleshooting

Troubleshooting checklist

A guide to identifying and resolving common machine malfunctions.

Customer service

Contact information and support channels for hawo customer service.

Alarm functions and error displays

Information on machine alarms and how to interpret error messages.

Alarm functions

Description of the machine's alarm conditions and how to cancel them.

Error displays machine

Specific error codes and messages displayed on the machine's interface.

Error displays on the Printbox

Troubleshooting indicators and errors related to the Printbox accessory.

Error displays on the printer

Common error messages and indicators displayed on the printer unit.

Maintenance

Parts service

Information on ordering replacement parts and necessary documentation.

Replacement parts ordering - allocation of item numbers

Diagrams showing part numbers for specific components of the machine.

Replacement parts ordering - comprehensive overview

An overall view of replaceable parts with their corresponding item numbers.

Information about replacing worn and spare parts

Detailed instructions for replacing common worn parts like PTFE strips.

Adjusting the process parameters

Procedures for calibrating critical settings like temperature and pressure.

Temperature control

Steps for adjusting and verifying the machine's temperature settings.

Contact pressure

Guidance on setting and calibrating the contact pressure for sealing.

Configuring motor monitoring

Instructions for setting up and configuring the motor monitoring system.

Settings

Configuration options for the machine's operational parameters.

Activate default settings

Procedure to restore the machine to its factory default settings.

Setting the serial interface transmission rate (baud rate)

How to configure the baud rate for serial communication with the machine.

Replacing the printer label reel.

Step-by-step guide for changing the label roll on the printer.

Replacing the printer ink ribbon.

Instructions for replacing the ink ribbon in the printer unit.

Technical data

Circuit diagram and wiring diagram

Schematic diagrams of the machine's electrical circuits and connections.

Specifications

Technical specifications for the sealing machine, including electrical and mechanical data.

Declarations of conformity

CE declaration of conformity

Official statement confirming the machine's compliance with EU directives.

CE declaration of conformity Printer

Declaration of conformity for the associated printer unit.

CE declaration of conformity ValiprinPrint Box

Declaration of conformity for the ValiPrint Box accessory.

CE declaration of conformity barcode reader

Declaration of conformity for the barcode reader accessory.

hawo HD 680 DEI-V Specifications

General

Brand	hawo
Model	HD 680 DEI-V
Category	Packaging equipment
Language	English

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