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Hayward Aqua Plus User Manual

Hayward Aqua Plus
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Quarterly Monthly Weekly
Free Chlorine 1.0 - 3.0 ppm
pH 7.2 - 7.8
Raise desired output % to
increase, lower desired output %
to decrease -OR- increase or
decrease pump filtration time.
Too low - add soda ash.
Too high - add muriatic acid
Alkalinity 80 - 120 ppm
Salt 2700 - 3400 ppm Add salt as required to increase.
Add baking soda to increase.
Stabilizer 60 - 80 ppm Add cyanuric acid to increase.
Calcium 200 - 400 ppm Add calcium to increase.
Electrolytic Cell inspect & clean Refer to section in manual.
TEST IDEAL RANGE ADJUSTMENT REQUIRED
Drain and add water to decrease.
Add acid as required to decrease.
092457 RevB
Copyright © 2010 Hayward
620 Division St.
Elizabeth, NJ 07207
Automation and Chlorination
Operation Manual
for model
PL-PLUS-16V
Aqua Plus 16v
www.haywardnet.com

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Hayward Aqua Plus Specifications

General IconGeneral
ModelAqua Plus
ChlorinationSalt Chlorination
DisplayLCD
AutomationYes
Voltage120V/240V
Chlorine Output1.45 lbs/day
Control InterfaceKeypad and display
TypePool and Spa
ControlPool and Spa
CompatibilityHayward
ConnectivityWired
Salt OutputVaries by model
CertificationUL

Summary

IMPORTANT SAFETY INSTRUCTIONS

LIMITED WARRANTY

WARRANTY EXCLUSIONS

Lists conditions excluded from warranty coverage.

DISCLAIMER

States limitations on express warranties.

SYSTEM OVERVIEW

BLOCK DIAGRAM

Visual representation of system components and connections.

AUTOMATION

Control of pool and spa equipment functions.

CHLORINATION

Automatic chlorine generation system operation.

DEFAULT DISPLAY

Information shown on the control unit's screen.

MANUAL SYSTEM OPERATION

OUTPUT NAMES

Assigning descriptive names to system outputs.

POOL FILTER PUMP

Manual control of the pool filter pump.

FREEZE PROTECTION

Protects pool equipment from freeze damage by circulating water.

LIGHTS AND AUX OUTPUTS

Manual operation of relays for lights and auxiliary equipment.

VSP RELAY

Controlling variable speed pumps via relay configuration.

POOL/SPA VALVES

Operating pool and spa return valves for water flow control.

HEATERS

Controlling pool and spa heater operation.

SYSTEM OFF

Turning all system outputs off from the keypad.

SERVICE

Entering service or service-timed modes for maintenance.

AUTOMATIC SYSTEM OPERATION (PROGRAMMING)

USING THE PROGRAMMING BUTTONS

Guide to operating the keypad for programming.

PROGRAMMING MENU FLOW CHART

Visual guide to navigating programming menus.

SETTINGS MENU

Adjusting system operating parameters and settings.

TIMERS MENU

Setting timeclocks and countdown timers for automation.

GROUP FUNCTION

Programming a sequence of commands to a single button.

CONFIGURATION MENU

System installation and equipment setup parameters.

MAINTENANCE MENU

Functions for maintaining the sensing system.

QUICK "HOW TO" GUIDE

OPERATE THE SPA - MANUALLY

Steps for manual spa operation.

OPERATE THE SPA - AUTOMATICALLY

Programming automatic spa operation schedules.

SET THE HEATER TEMPERATURE

Adjusting desired pool and spa temperatures.

SET THE CHLORINATOR OUTPUT

Adjusting chlorine generation percentage.

START/STOP SUPERCHLORINATION

Initiating or cancelling superchlorination cycles.

PROGRAM A TIMECLOCK

Setting scheduled on/off times for equipment.

PROGRAM A COUNTDOWN TIMER

Setting timers for equipment operation duration.

ENTER/EXIT SERVICE MODE

Switching between automatic and manual operation modes.

CHLORINATOR OPERATION / WATER CHEMISTRY

GENERAL WATER CHEMISTRY

Overview of essential water chemistry requirements.

WATER CHEMISTRY

Recommended chemical levels for pool and spa balance.

SATURATION INDEX

Calculating and understanding water balance (Si) for pool health.

SALT LEVEL

Ideal and operating salt concentration for chlorination.

TYPE OF SALT TO USE

Recommended salt type for the system's chlorinator.

HOW TO ADD OR REMOVE SALT

Procedures for adjusting salt levels in the pool.

SYSTEM MAINTENANCE

SERVICING AND CLEANING THE TURBO CELL

Steps for inspecting and cleaning the chlorinator cell.

WINTERIZING

Preparing the system for cold weather conditions.

SPRING START-UP

Procedures for starting the system after winter.

TROUBLESHOOTING & DIAGNOSTIC INFORMATION

SERVICE MODE

Disabling automatic operation for maintenance or troubleshooting.

CHECK SYSTEM INDICATOR

Understanding and responding to system error alerts.

DIAGNOSTIC MENU

Accessing detailed system operational data for diagnostics.

INSPECT CELL

Reminder to inspect and clean the chlorinator cell regularly.

LOW SALT/MINERALS OR VERY LOW SALT/MINERALS

Alerts for low salt levels affecting chlorination performance.

HIGH SALT/AMPS/MINERALS

Alerts for high salt levels that may stop chlorination.

WATER/POOL SENSOR

Alerts for water or pool sensor connection or function issues.

AIR SENSOR

Alerts for air sensor issues related to freeze protection.

SOLAR SENSOR

Alerts for solar sensor connection or function issues.

SPA SENSOR FOR DUAL EQUIPMENT

Alerts for dual equipment spa sensor issues.

CHLORINATOR CELL SENSOR

Alerts for chlorinator cell sensor connection issues.

SETTINGS MENU

SPA HEATER1

Adjusting the desired temperature for Spa Heater1.

SPA HEATER2

Adjusting the desired temperature for Spa Heater2.

POOL HEATER1

Adjusting the desired temperature for Pool Heater1.

POOL HEATER2

Adjusting the desired temperature for Pool Heater2.

SPA HEATER2 PRIORITY

Setting priority for Spa Heater2 operation.

POOL HEATER2 PRIORITY

Setting priority for Pool Heater2 operation.

SPA SOLAR

Adjusting the desired temperature for spa solar heating.

POOL SOLAR

Adjusting the desired temperature for pool solar heating.

VSP SPEED SETTINGS

Configuring variable speed pump speeds for different functions.

SUPER CHLORINATE

Enabling or disabling the super chlorinate function.

TIMERS MENU

FILTER T1-ALL

Setting first filter timeclock for all days of the week.

FILTER T1-WKEND

Setting first filter timeclock for weekend days.

FILTER T1-WKDAY

Setting first filter timeclock for weekday days.

FILTER T2-ALL

Setting second filter timeclock for all days of the week.

FILTER T2-WKEND

Setting second filter timeclock for weekend days.

FILTER T2-WKDAY

Setting second filter timeclock for weekday days.

SPA-ALL

Setting spa automation timeclock for all days.

SPA-WKEND

Setting spa automation timeclock for weekend days.

SPA-WKDAY

Setting spa automation timeclock for weekday days.

LIGHTS-ALL

Setting lights automation timeclock for all days.

LIGHTS-WKEND

Setting lights automation timeclock for weekend days.

LIGHTS-WKDAY

Setting lights automation timeclock for weekday days.

LIGHTS-COUNTDN

Setting a countdown timer for lights operation.

START/STOP SUPERCHLORINATION

How to initiate or cancel superchlorination cycles.

PROGRAM A TIMECLOCK

Setting scheduled on/off times for equipment operation.

PROGRAM A COUNTDOWN TIMER

Setting timers for equipment operation duration.

ENTER/EXIT SERVICE (OR SERVICE-TIMED) MODE

Switching between automatic and manual operation modes.

WIRELESS CHANNEL

Setting the communication channel for wireless remotes.

CONFIRM CHANGE

Confirming changes to wireless channel settings.

RETEACH ALL WIRELESS UNITS

Re-pairing wireless remotes to the base station.

SYSTEM MAINTENANCE

SERVICING AND CLEANING THE TURBO CELL

Steps for inspecting and cleaning the chlorinator cell.

WINTERIZING

Preparing the system for cold weather conditions.

SPRING START-UP

Procedures for starting the system after winter.

CONFIGURATION MENU

CHLOR. CONFIG.

Configuring chlorinator settings, cell type, and display options.

DISPLAY

Selecting salt or mineral value display.

CELL TYPE

Selecting the installed chlorinator cell type for proper function.

6B SPA CONFIG.

Configuring the 6-button spa side remote's functions.

SELECT 6B SPA

Choosing which spa remote (A, B, or C) to configure.

6BA, BUTTON 1

Mapping specific buttons on the spa remote to system functions.

VALVE3 CONFIG.

Configuring Valve3's name, function, interlock, group, and freeze protection.

VALVE3 NAME

Assigning a custom descriptive name to the Valve3 output.

VALVE3 FUNCTION

Setting the operational mode for Valve3 (Manual, Timer, etc.).

VALVE3 INTERLOCK

Enabling interlock features for Valve3 operation.

VALVE3 GROUP

Configuring Valve3 to operate as part of a group function.

VALVE3 EXT INPUT

Configuring external input control for Valve3.

VALVE3 FREEZE

Enabling freeze protection for Valve3 operation.

VALVE3 PUMP SPD

Setting the pump speed for Valve3 operation.

RESET COLORLOGIC TO DEFAULT

Resetting ColorLogic parameters to factory settings.

RESET CONFIG. TO DEFAULT

Resetting all system configuration settings to factory defaults.

CHEMISTRY CONFIG. WIZARD

Setting up the chemistry sensing system.

POOL/SPA CONFIG.

Selecting pool/spa configuration (Std, Dual, Pool Only, Spa Only).

POOL/SPA SETUP

Selecting pool/spa configuration (Std, Dual, Pool Only, Spa Only).

HEATERS

Configuring heater assignments for dual pool/spa systems.

SPA COUNTDN

Setting countdown timer for spa-only mode operation.

SPA SPILLOVER

Enabling or disabling spa spillover mode for water circulation.

FILTER CONFIG.

Configuring filter pump type, speed, and protection settings.

FILTER NAME

Assigning a custom name to the filter pump output.

FILTER PUMP

Configuring filter pump type (1-speed, 2-speed, or variable speed).

LOWEST SPEED

Setting the minimum speed for variable speed pump operation.

HIGHEST SPEED

Setting the maximum speed for variable speed pump operation.

FLOW MONITOR

Enabling flow monitoring to protect the filter pump from damage.

FREEZE PROTECT

Enabling freeze protection for the filter pump system.

FREEZE PROTECTION SPEED

Setting pump speed during freeze protection activation.

FREEZE PROTECTION TEMPERATURE

Setting the temperature threshold for activating freeze protection.

EXTERNAL INPUT INTERLOCK

Enabling external input interlock for the filter pump.

SPA FILTER CONFIG.

Configuring spa filter pump type, speed, and protection settings.

SPA FILTER PUMP

Configuring spa filter pump type (1-speed, 2-speed, or variable speed).

LOWEST SPEED

Setting the minimum speed for spa variable speed pump operation.

HIGHEST SPEED

Setting the maximum speed for spa variable speed pump operation.

FREEZE PROTECT

Enabling freeze protection for the spa filter pump.

FREEZE PROTECTION SPEED

Setting spa pump speed during freeze protection activation.

EXTERNAL INPUT

Enabling external input control for the spa filter pump.

LIGHTS CONFIG.

Configuring lights relay type, function, and protection settings.

LIGHTS NAME

Assigning a custom name to the lights output.

POOL LIGHT

Configuring settings specific to the pool light.

LIGHTS FUNCTION

Setting the operational mode for the lights relay.

LIGHTS RELAY

Selecting the relay type for the lights output.

LIGHTS INTERLOCK

Enabling interlock features for lights operation.

LIGHTS GROUP

Configuring lights to operate as part of a group function.

LIGHTS EXT INPUT

Enabling external input control for lights.

LIGHTS FREEZE

Enabling freeze protection for lights operation.

HEATER1 CONFIG.

Configuring Heater1 operation, cooldown, and extension.

HEATER1

Enabling or disabling Heater1 operation.

HEATER1 NAME

Assigning a custom descriptive name to Heater1.

HEATER1 COOLDOWN

Enabling the heater cooldown feature for safety.

HEATER1 EXTEND

Enabling the heater extend feature to maintain temperature.

ALLOW LOW SPEED

Allowing low pump speed during heater operation.

MINIMUM SPEED

Setting minimum pump speed when the heater is active.

HEATER2 IS HEATPUMP

Configuring Heater2 as a heat pump unit.

HEATER

How the heater operates based on settings.

HEATER COOLDOWN

Ensuring heater cools down before circulation stops.

HEATER EXTEND

Extending filter pump operation for heating.

SOLAR CONFIG.

Configuring solar heating system control and priorities.

SOLAR

Enabling or disabling solar heating system control.

SOLAR-EXTEND

Extending filter pump operation while solar heat is available.

SOLAR PRIORITY

Setting solar heating priority over conventional heaters.

ALLOW LOW SPEED

Allowing low pump speed during solar heating operation.

EXTERNAL INPUT

Setting the state of the external input device.

LIGHTS CONFIG.

Configuring lights relay type, function, and protection settings.

LIGHTS NAME

Assigning a custom name to the lights output.

POOL LIGHT

Configuring settings specific to the pool light.

LIGHTS FUNCTION

Setting the operational mode for the lights relay.

LIGHTS RELAY

Selecting the relay type for the lights output.

LIGHTS INTERLOCK

Enabling interlock features for lights operation.

LIGHTS GROUP

Configuring lights to operate as part of a group function.

LIGHTS EXT INPUT

Enabling external input control for lights.

LIGHTS FREEZE

Enabling freeze protection for lights operation.

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