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Hayward H200 User Manual

Hayward H200
52 pages
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POOL AND SPA/HOT TUB HEATERS
H150, H200, H210, H250, H300,
H350 & H400 MODELS
INSTALLATION, OPERATION, & SERVICE MANUAL
FOR YOUR SAFETY
This product must be installed and serviced by authorized personnel, qualied in pool/spa
heater installation. Improper installation and/or operation can create carbon monoxide gas
and ue gases that can cause serious injury, property damage, or death.
1301371801 Rev A 0413
U.S. PATENT NOS. 6,026,804 & 6,321,833
- Do not store or use gasoline or other
ammable vapors or liquids in the
vicinity of this or any other appliance.
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas
supplier, call the re department.
- Installation and service must be
performed by a qualied installer,
service agency, or the gas supplier.
FOR YOUR SAFETY
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property
damage, injury, or death.
WHAT TO DO IF YOU SMELL GAS:

Table of Contents

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Hayward H200 Specifications

General IconGeneral
ModelH200
CategorySwimming Pool Heater
BTU Input200, 000 BTU
Fuel TypeNatural Gas or Propane
Heat ExchangerCupro Nickel
Efficiency82%
Minimum Flow Rate20 GPM
Maximum Working Pressure50 PSI
IgnitionElectronic
Inlet/Outlet Size2"

Summary

Safety Information

Gas Leak Emergency Procedures

Steps to take if gas is detected in the appliance area.

General Information

Introduction to Hayward Heaters

Overview of the manual and Hayward H-Series heaters.

Heater Water Chemistry and Protection

Importance of water chemistry and flow for heat exchanger health.

Heater Sizing

Selecting the Correct Size Heater

Factors influencing heater sizing and selection process.

Sizing for Pools and Spas

Steps to determine pool/spa heater size based on area/capacity.

Installation Procedures

Equipment Inspection and Site Preparation

Inspecting unit, codes, altitude, location, flooring, and vents.

Venting and Air Supply Requirements

Guidelines for proper venting and air supply for indoor/outdoor units.

Reversible Water Connections

Steps to change the water connection side of the heater.

Outdoor Installation and Venting

Clearances and placement for outdoor heater installations.

Indoor Installation, Venting, and Air Supply

Clearances and air supply requirements for indoor installations.

Venting Guidelines

Guidelines for proper venting of the heater system.

Gas Supply and Piping Requirements

Guidance on sizing gas supply lines for natural and propane gas.

Natural Gas Supply Requirements

Guidelines for natural gas meter and tank sizing and installation.

Propane Gas Supply Requirements

Guidelines for propane gas tank sizing and storage.

Plumbing Connections and Bypass Valve

Details on connecting plumbing and manual bypass valve.

Pool/Spa Surface and Chemical Feeder Installation

Installing above surface and connecting chlorinators.

Pressure Relief Valve Installation

Requirements and installation of a pressure relief valve.

Electrical Systems

Overview of wiring, millivolt, and electronic ignition systems.

Remote Control Connections

How to connect remote control systems to the heater.

Installer Checkout and Start-up

Gas Line and Pressure Testing

Procedures for leak testing and verifying gas pressure.

Regulator Adjustment and Pump Setup

Adjusting the regulator and considerations for two-speed pumps.

Consumer Operation and Safety

Pre-Operation Safety Warnings

Critical safety information before using the heater.

Lighting and Shutdown Procedures

Step-by-step guide for lighting and turning off the appliance.

Temperature Controls and Operation

How to use temperature controls and understand status LEDs.

Seasonal Procedures

Winterization and Drain Valve Operation

Steps for draining the heater for winter storage.

Spring Start-up Procedures

Steps for restarting the heater after winter.

Technician Maintenance and Servicing

Heat Exchanger and Combustion Chamber Service

Inspecting, cleaning, and removing the heat exchanger and chamber.

Burner, Gas Valve, and Ignitor Servicing

Procedures for servicing burners, gas valve, and ignitor assembly.

Control Locations and Wiring Notes

Overview of controls, wiring replacement, and switch/thermostat replacement.

High Limit and Limiter Switch Service

Information on high limits and replacing limiter switches.

Pressure Switch Adjustment and Replacement

How to adjust or replace the pressure switch.

Valve and Component Replacement

Replacing bypass valves, thermal control valves, transformer, and thermistor.

Troubleshooting and Diagnostics

General Troubleshooting Notes and Wiring Checks

Preliminary checks and notes for qualified service personnel.

Millivolt Heater Ignition Issues

Step-by-step troubleshooting for millivolt heater ignition.

Electronic Heater Fault Codes

Interpreting diagnostic codes for electronic ignition heaters.

Parts Information

Millivolt Heater Parts List and Illustration

List and diagram of replacement parts for millivolt models.

Electronic Ignition Heater Parts List and Illustration

List and diagram of replacement parts for electronic ignition models.

Heater Warranty Information

Warranty Terms and Coverage Details

Details of warranty coverage, limitations, and exceptions.

Making a Warranty Claim

Instructions and form for submitting a warranty claim.

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