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Heatstore HSR45 - User Manual

Heatstore HSR45
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MULTIPOINT
1
Installation and User Instructions
Rectangular Combination Water Heaters
Models: HSR25, HSR45, HSR70, HSR115
PACK CONTENTS
Heater, Float Valve & Arm, Float, Overflow Fitting, Dip Tube, Screened
Breather, Wall Mounting Collars & Installation and User Instructions.
WARNING
This water heater must only be installed by qualified persons.
SY0022400 Revision 6.
Please read and understand these instructions before starting work.
Please leave this leaflet with the user following installation.
HEATSTORE
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Summary

Introduction

Technical Specification

Important Installation Points

Structural Support Requirements

Ensure wall or supporting structure has adequate strength to support the heater as per Table 1.

Space for Float Valve Replacement

Minimum 350mm clear space above heater lid required for float valve replacement.

Heater Level Relative to Draw-off

Heater base must be level with, or higher than, the highest draw-off point.

Water Supply Regulations Compliance

Install servicing valves on inlet and outlet pipes as per regulations.

Installation - General Requirements

Heater Positioning and Connections

Decide heater position based on clearance and inlet/outlet connections; float valve can fit either side.

Marking Fixing Holes

Use template to mark top fixing holes; check for hidden services before drilling.

Wall Fixing Recommendations

Recommended 10mm wall fixings; drill, insert fixings, assemble spacing collars, and mark bottom holes.

Float Valve Fitting

Fit float valve to cistern tank; swap seating for pressures below 1 bar.

Overflow Fitting and Dip Tube

Fit overflow fitting with dip tube; install blanking plugs in unused holes.

Electrical Connection and Controls

Make electrical connection and set controls, but do not switch on until section 3 is complete.

Outlet Connection Fitting

Fit 3/4" BSP female to 22mm compression fitting to the 3/4" BSP outlet boss.

Heater Mounting and Fixing

Locate heater onto top fixing collars and fit/tighten bottom fixings.

Connecting Heater Outlet to Services

Connect heater outlet to services, supporting fitting and allowing clearance for plate removal.

Mains Water Supply Connection

Connect mains water using 15mm pipe to float valve; fit 1/2" BSP coupling and servicing valve.

Overflow Pipe Connection

Connect 22mm overflow pipe; ensure continuous fall to a safe, visible position.

Screened Breather Installation

Fit washer to screened breather, insert into lid hole, and secure with plastic nut.

Installation - Electrical Requirements

Electrical Supply and Isolation

Supply fused at 13A, via accessible double pole isolating switch with at least 3mm contact separation.

Cable Specification

Use heat-resisting cable (85°C) with min. 1.5 mm² cross-sectional area for connections.

Terminal Cover and Thermostat Adjustment

Remove terminal cover, check and adjust thermostat and thermal cut-out.

Cable Stripping and Gland Tightening

Strip cable sheath and conductor insulation; ensure sheath is held by cable grip.

Wire Connections to Terminals

Connect brown to thermal cut-out (L), blue to neutral, green/yellow to earth stud.

Terminal Cover and Cable Grip

Refit terminal cover and tighten cable grip screws securely.

Final Supply Connection

Ensure electrical supply is off; connect supply cable to connection point after heater is wall-mounted.

Temperature Settings

Control Thermostat Adjustment

Adjust Cotherm TSD 01105 thermostat (no calibration); set to '+' then back 45°.

Thermal Cut-out Setting

Thermal cut-out interrupts power on overheating; reset manually. Set 15°C above thermostat, max 85°C.

Commissioning

Pre-Power Checks

Do not switch on power until unit is filled with water and leaks are checked.

Isolating Valve and Taps

Ensure outlet isolating valve is open and all connected taps are closed.

Cold Feed and Vent Pipe Check

Verify cold feed and vent pipes are free from obstructions.

Opening Valves and Purging Air

Open inlet isolating valve, a hot tap, and mains supply; purge air from pipework.

Filling and Flushing

Allow unit to fill, run hot tap briefly to purge air and flush pipes, then close tap.

Float Valve Shut-off and Water Level

Check water level in cistern tank after float valve shuts off; adjust if necessary.

Leak Check

Perform a thorough check of the entire installation for any leaks.

Lid Securing

Fit the heater lid securely using the four provided screws.

Turning On Electrical Supply

Once all checks are complete, turn on the main electrical supply.

Maintenance - Heating Element Replacement

Isolate and Drain Unit

Isolate unit electrically, check water temp, then turn off water supply at servicing valve.

Disconnecting Power and Heater Plate

Remove terminal cover, disconnect supply cable from element, and undo heater plate retaining nuts.

Removing Heater Plate

Carefully remove the heater plate; use screws in marked holes if it is stuck.

Checking New Heater Plate Settings

Verify thermostat and thermal cut-out settings on the replacement heater plate.

Re-assembly and Final Checks

Re-assemble in reverse order, using the new gasket, then refit drain nut and terminal cover.

Spare Parts

Fault Finding

Guarantee

Heatstore HSR45 Specifications

General IconGeneral
BrandHeatstore
ModelHSR45
CategoryWater Heater
LanguageEnglish

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