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HEIDENHAIN
Inverter
TNC 410 M
HEIDENHAIN TNC 410 M User Manual
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Januar 2010
Ver08
208
962-21 (20
8
962-E8) · 12/
2010 · pdf
Technical Manual
Inverter Systems
and
Motors
for the Contouring Control
s
TNC 410 M
TNC 426 M
TNC 430 M
iTNC 530
MANUALplusM
MANUALplus 4110
CNC PILOT 429
0
2
Table of Contents
2 Overview of Inverters and Accessories
50
Default Chapter
50
Table of Contents
50
Overview of Inverters and Accessories
52
General Information
52
Designation of Inverter Systems
52
Electronic ID Labels
53
Overview of Inverter Systems
54
Non-Regenerative Compact Inverters
54
Regenerative Compact Inverters
54
Non-Regenerative Power Supply Units
55
Inverter Modules
56
Accessories
57
Compact Inverters
58
Components of the Compact Inverter
58
Ue1Xx Compact Inverter
59
UE 2Xx Compact Inverter
62
UE 2Xxb Compact Inverter
64
UR 2Xx(D) Compact Inverter
69
UV 106B Power Supply Unit
75
UV 105 Power Supply Unit
77
UV 102 Power Supply Unit
79
Toroidal Cores
80
Ribbon Cables and Covers (Only for UE 2Xxb, UR 2Xx)
80
Modular Inverter
83
Components of the Modular Inverter
83
UV 130(D) Power Supply Unit
84
UV(R) 1X0(D) Power Supply Unit
87
UM 1Xx(B)(D) Power Modules
92
Current Consumption of the Entire Inverter System
103
Ribbon Cables and Covers
104
Accessories for Compact Inverters and Modular Inverters
110
PW 21X, PW 110(B), PW 120 Braking Resistors
110
UP 110 Braking Resistor Module
116
Line Filters
119
Three-Phase Capacitor
123
KDR 1X0(B) Commutating Reactor
125
ZKF 1X0 DC-Link Filter
132
SM 1Xx Voltage Protection Module
138
Coolant Connection
142
Adapter Module
143
Axis-Enabling Module
146
3 Selection of Motors and Inverters
150
3 Selection of Motors and Inverters
152
Performance Overview of a Complete Drive System
152
Selection of the Axis Motor
153
Selection of the Spindle Motor
158
Selection of the Inverter
159
Selection of the Braking Resistor
160
4 Mounting and Operating Conditions
168
Mounting and Operating Conditions
172
4.1 General Information
173
Trained Personnel
173
Meaning of the Used Symbols
173
General Safety Precautions
174
General Electrical Protective Measures
174
Degree of Protection (IP Code)
175
Connection to Different Types of Networks
176
Adjusting the Line Voltage by Means of a Transformer
178
Overvoltage Protector
179
Cross Sections of the Power Cables
180
Operating Modes
182
EMC-Electromagnetic Compatibility
184
Valid Regulations
184
Likely Sources of Interference
184
Power Supply Stability, Requirements
184
Interference and Noise Immunity
185
Noise Immunity
185
Protective Measures
186
Leakage Current from the Inverter Housing to the Grounding Connection
187
4.4 Environmental Conditions
188
Heat Generation and Cooling
188
Humidity
188
Ambient Conditions
188
Climate Control Units
189
Mechanical Vibration
191
Contamination
191
Water Cooling
192
Mounting Attitude
194
Mounting Attitude of the HEIDENHAIN Inverter
195
Mounting Attitude of the PW 1X0(B) Braking Resistor
196
Mounting Attitude of the PW 21X Braking Resistor
197
Connection Overviews
200
Power Connection of Regenerative Inverter Systems
200
Power Connection of Non-Regenerative Inverter Systems
201
Adjustment to Different Types of Networks
202
Arranging the Inverter Modules
204
Arranging Additional Modules
206
Power Supply and Bus Cable
207
Mounting and Operating Conditions
211
Trained Personnel
211
Meaning of the Symbols Used
211
General Safety Precautions
212
General Electrical Protective Measures
212
Degree of Protection (IP Code)
213
Connection to Different Types of Networks
214
Adjusting the Line Voltage by Means of a Transformer
216
Overvoltage Protector
217
Cross Sections of the Power Cables
218
Operating Modes
220
EMC-Electromagnetic Compatibility
222
Valid Regulations
222
Likely Sources of Interference
222
Power Supply Stability, Requirements
222
CE Mark
223
Interference and Noise Immunity
223
Noise Immunity
223
Protective Measures
224
Leakage Current from the Inverter Housing to the Grounding Connection
225
Heat Generation and Cooling
226
Humidity
226
Climate Control Units
227
Mechanical Vibration
229
Contamination
229
Water Cooling
230
Mounting Attitude
232
General
232
Mounting Attitude of the HEIDENHAIN Inverter
233
Mounting Attitude of the PW 1X0(B) Braking Resistor
234
Mounting Attitude of the PW 21X Braking Resistor
235
Connection Overviews
238
Power Connection of Regenerative Inverter Systems
238
Power Connection of Non-Regenerative Inverter Systems
239
Adjustment to Different Types of Networks
240
Arranging the Inverter Modules
242
Arranging Additional Modules
244
Power Supply and Bus Cable
245
5 Compact Inverters
249
Compact Inverters
251
Connection Overview
251
UE 110/UE 112 Compact Inverter
252
UE 210 Compact Inverter
253
UE 212 Compact Inverter
254
UE 230 Compact Inverter
255
UE 240 Compact Inverter
256
UE 242 Compact Inverter
257
UE 210B Compact Inverter
258
UE 211B Compact Inverter
259
UE 212B Compact Inverter
260
UE 230B Compact Inverter
261
UE 240B Compact Inverter
262
UE 242B Compact Inverter
263
UR 230 Compact Inverter
264
UR 230D Compact Inverter
265
UR 240 Compact Inverter
266
UR 240D Compact Inverter
267
UR 242 Compact Inverter
268
UR 242D Compact Inverter
269
Meaning of the Leds
270
UV 106B Power Supply Unit
275
UV 105 Power Supply Unit
276
UV 102 Power Supply Unit
277
Mounting and Connecting the Compact Inverter
278
UE 2Xx Compact Inverter
278
UE 1Xx, UE 2Xxb, UR 2Xx(D) Compact Inverters
281
Mounting the Toroidal Cores
286
Connecting the UE 2Xx Compact Inverter
290
Power Supplies
290
Motor Connections
291
Main Contactor and Safety Relay
292
PW 21X or PW 1X0(B) Braking Resistor for UE 2Xx Compact Inverter
293
Connecting the UE 1Xx Compact Inverter
296
Power Supplies
296
Motor Connections
298
Motor Holding Brakes
298
Main Contactor and Safety Relay
299
PWM Connection to the Control
300
NC Supply Voltage and Control Signals
301
Connecting the UE 2Xxb and UR 2Xx(D) Compact Inverters
302
Power Supplies
302
Motor Connections
304
Connection of the Motor Holding Brakes
304
Main Contactor and Safety Relay
305
PWM Connection to the Control
306
NC Supply Voltage and Control Signals
307
Unit Bus
308
PW 1X0(B) and PW 21X Braking Resistors for UE 2Xxb Compact Inverter
309
Connecting the UV 106B Power Supply Unit
312
Connecting the UV 105 Power Supply Unit
313
Connecting the UV 102 Power Supply Unit
316
Connecting the up 110 Braking Resistor Module
319
Dimensions
320
UE 1Xx
320
UE 2Xx
321
UE 2Xxb
322
UR 2Xx(D)
323
Uv 106B
324
6 Modular Inverters
327
Modular Inverters
329
Connection Overview
329
UV 120 Power Supply Unit
330
UVR 120D Power Supply Unit
331
UV 130 Power Supply Unit
332
UV 130D Power Supply Unit
333
UVR 130D Power Supply Unit
334
UV 140 Power Supply Unit
335
UVR 140D Power Supply Unit
336
UV 150 Power Supply Unit
337
UVR 150 Power Supply Unit
338
UVR 150D Power Supply Unit
339
UVR 160DW Power Supply Unit
340
UVR 160D Power Supply Unit
341
Meaning of the Leds of the Power Supply Units
342
UM 111 Power Module
353
UM 111D Power Module
354
UM 111B Power Module
355
UM 111BD Power Module
356
UM 112 Power Module
357
UM 112D Power Module
358
UM 113 Power Module
359
UM 113D Power Module
360
UM 114 Power Module
361
UM 114D Power Module
362
UM 115 Power Modules
363
UM 115D Power Modules
364
UM 116DW Power Modules
365
UM 121 Power Module
366
UM 121D Power Module
367
UM 121B Power Module
368
UM 121BD Power Module
369
UM 122 Power Module
370
UM 122D Power Module
371
Meaning of the Leds on the um 1Xx
372
UV 105 Power Supply Unit
373
Mounting and Connection of the Modular Inverter System
374
Double-Row Configuration
378
Connecting the UV 130(D) Power Supply Unit
379
Power Supply
379
Main Contactor and Safety Relay
380
X90: 24-V Output (Only UV 130)
381
NC Supply Voltage and Control Signals
381
5-V Power Supply (Only UV130D)
382
Unit Bus
382
Power Supply Unit
385
Connecting the UV(R) 1X0(D) Power Supply Units
385
Power Supply
385
Main Contactor and Safety Relay
388
NC Supply Voltage and Control Signals
389
5-V Power Supply (Only UV(R) 1X0D)
389
Unit Bus
390
Connecting the up 110 Braking Resistor Module
392
Connecting the um 1Xx(B)(D) Power Modules
395
Unit Bus
395
Connecting the UV 105 Power Supply Unit
398
Connecting the ZKF 1Xx
403
Connecting the Adapter Module
405
Dimensions
411
Uv 130(D)
411
Uv 120, Uvr 120D, Uvr 130D
412
Uv 140, Uvr 140D, Uv 150, Uvr 150(D)
413
Uvr 160Dw
414
Uvr 160D
415
Um 111, um 111D, um 111Bd, um 121, um 121D
417
Um 111B, um 112(D), um 121B(D), um 122(D)
418
Um 113(D), um 114(D)
419
Um 115(D)
420
Um 116Dw
421
7 Motors for Axis and Spindle Drives
423
Motors for Axis and Spindle Drives
425
General Information
425
Safety and Commissioning Regulations
425
Data on the Name Plate
427
Overview of Asynchronous and Synchronous Motors
429
Asynchronous Motors, QAN Series
430
Motors with Hollow Shaft, QAN Xxxuh Series
434
Cables and Connectors
435
Different DC-Link Voltages
442
Power Connection of the HEIDENHAIN Motors
447
Asynchronous Motors
448
Connecting the Holding Brake
455
Connecting the Fan
457
Mechanical Data
459
Mounting Flange and Design
459
Shaft End
461
Rotatable Flange Sockets
463
HEIDENHAIN Synchronous Motors, QSY Series
467
Specifications - Synchronous Motors, QSY Series
468
Dimensions - Synchronous Motors, QSY Series
538
HEIDENHAIN Asynchronous Motors, QAN Series
567
Dimensions - Asynchronous Motors, QAN Series
595
HEIDENHAIN Motors with Hollow Shaft, QAN Xxxuh Series
612
Dimensions -Motors with Hollow Shaft, QAN 2Xxuh Series
616
Permissible Forces on the Motor Shaft
618
Qsy 071B
630
Qsy 090B
631
Qsy 093B
632
Qsy 112B
633
Qsy 112C
634
Qsy 112D
635
Qan 4S
637
Qan 200(Uh)
638
Qan 260(Uh)
640
Qan 320
642
SIEMENS Synchronous Motors, 1Fk7Xxx Series
648
1Fk7042-5Af71
652
1Fk7060-5Af71
656
1Fk7063-5Af71
660
1Fk7080-5Af71
664
1Fk7083-5Af71
668
1Fk7100-5Af71
672
1Fk7101-5Af71
676
1Fk7103-5Af71
680
SIEMENS Hollow Shaft Motors, 1Pm61Xx-2DF81-1AR1-Z Series
682
Axial and Radial Forces - Hollow Shaft Motors, 1PM6105 and 1PM6133 Series
685
Dimensions - Hollow Shaft Motors, 1Pm61Xx-2DF81-1AR1-Z Series
686
4
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HEIDENHAIN TNC 410 M Specifications
General
Control type
CNC
Power supply
24 V DC
Relative humidity
80% non-condensing
Interface
RS-232
Storage temperature
-20 to +70 °C