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HELI CBD18J-Li2 Series User Manual

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1
The Specification
CBD15/18/20J-Li2 Series Walkie Electric
Pallet truck
Warning PLEASE RED THIS MANUAL BEFORE USING!
Warning PLEASE DONT USE IT BEFORE COMPLETING THE INSTALLATION!
August.2019

Questions and Answers:

HELI CBD18J-Li2 Series Specifications

General IconGeneral
BrandHELI
ModelCBD18J-Li2 Series
CategoryTrucks
LanguageEnglish

Summary

Introduction

Product Statement

General Introduction

Proper Usage and Safety

Safe Operation Guidelines

Details correct operating procedures, load handling, and environmental limits.

Vehicle Modifications Policy

Outlines requirements for obtaining approval before modifying the truck.

Product Overview

Model Specification Details

Presents the technical parameters and specifications for different truck models.

Operating Principles

Mechanism Diagram Explained

Illustrates the truck's operating mechanism with a labeled diagram.

Truck Systems and Operation

Running and Steering Systems

Explains the drive motor control for movement and the steering mechanism.

Brake System Functionality

Details the brake structure, operation modes, and emergency braking.

Vehicle Systems Description

Operating and Hydraulic Systems

Describes the fork operation, hydraulic power, and control circuits.

Electric System Functionality

Covers walking control, operation, and battery status indication.

Electrical Schematics

1.5t/1.8t Electrical Diagram

Presents the detailed electrical schematic diagram for 1.5t and 1.8t models.

Electrical Schematics

2.0t Electrical Diagram

Presents the detailed electrical schematic diagram for the 2.0t model.

Hydraulic Scheme

Hydraulic Circuit Diagram

Illustrates the hydraulic system components and their connections.

Operating Instructions

Basic Operation Steps

Details initial steps: battery connection, power on, and fork lifting/lowering.

Truck Operation Controls

Driving and Braking Procedures

Explains how to drive the truck using the accelerator and apply brakes.

Parking the Truck

Provides instructions for safely parking the electric pallet truck.

Advanced Operation and Safety Features

Emergency Reverse Function

Describes the function of the emergency reverse button for safety.

Horn and Battery Indicator

Details the use of the horn and how to read the battery capacity display.

Carrying and Placing Goods

Guides on the correct procedure for picking up and setting down loads.

Safety, Repair & Maintenance

Repair and Maintenance Procedures

Outlines requirements for servicing, repairs, and component handling by technicians.

Maintenance Schedules

Routine Maintenance Checks

Lists regular inspection tasks for maintaining truck performance and safety.

Professional Maintenance Requirements

Details the importance and intervals for professional maintenance services.

Battery Maintenance and Safety

Battery Care and Charging

Covers battery maintenance, charging procedures, and safety precautions.

Battery Safety Precautions

Fire Protection Measures

Specifies fire safety rules for battery handling, storage, and charging.

Battery Usage Guidelines

Provides critical notes on battery type, operating conditions, and usage.

Battery Specifications and Handling

Battery Disposal and Specs

Details proper disposal, specifications of battery/charger, and installation.

Battery Power Indicator

Explains how to interpret the LED indicators for battery status.

Battery Charging and Servicing

Battery Charging Procedures

Outlines the correct method and precautions for charging the battery.

Battery Disassembly & Installation

Provides step-by-step instructions for removing and installing the battery.

General Safety Cautions

Operator Safety Rules

Lists fundamental safety rules for operators and general truck usage.

Storage and Transportation Safety

Provides guidelines for safe storage and transport of the truck.

Pre-Operation Checks & Regulations

Pre-Use Inspection Checklist

Details essential checks to perform before operating the truck.

Safety Operation Regulations

Covers operator requirements, responsibilities, and operational rules.

Operational Safety Rules

Prohibited Actions & Malfunctions

Prohibits unauthorized operation, details malfunction reporting, and hazardous areas.

High-Risk Environment Operation

Advises on special precautions needed when working in high-risk environments.

Driving and Maneuvering Safety

Visibility and Aisle Safety

Emphasizes clear visibility, proper aisle usage, and avoiding blind spots.

Maneuvering and Speed Control

Guides on safe maneuvering, speed adaptation, and avoiding sudden stops.

Specialized Operation Safety

Ramp and Ground Load Safety

Details safe procedures for ramp transit and ground load capacity checks.

Vehicle Modification Approval

States the requirement for manufacturer approval for any vehicle changes.

Service Manual & Troubleshooting

Fault Diagnosis and Solutions

Lists common faults, their causes, and recommended troubleshooting steps.

Repair Preparations and Checks

Pre-Repair Safety Steps

Outlines essential safety preparations before performing maintenance or repair.

Post-Repair Operational Checks

Lists final checks required after repair before resuming truck operation.

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