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Hellenbrand H-100-24TC User Manual

Hellenbrand H-100-24TC
20 pages
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12 Volt Electronics
Owner’s Manual
©2001-2005
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road
Waunakee, Wisconsin 53597
Phone: 608-849-3050 Fax 608-849-7398
Web: www.hellenbrand.com Email: info@hellenbrand.com
All manuals and user guides at all-guides.com
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Hellenbrand H-100-24TC Specifications

General IconGeneral
BrandHellenbrand
ModelH-100-24TC
CategoryWater Filtration Systems
LanguageEnglish

Summary

OPERATING CONDITIONS

Water Hardness and Iron Limits

Details the softener's capacity for hardness (up to 100 gpg) and iron (up to 2 ppm).

Special Water Characteristics

Mentions additional equipment may be needed for water with oxidized iron, low pH, or taste/odor issues.

SOFT WATER BASICS

Understanding Water Hardness

Explains water hardness, its measurement in grains per gallon (gpg), and its impact on softener selection.

The Regeneration Process

Describes the process of rinsing the exchange media with brine to remove hardness minerals.

Softener Maintenance

Provides guidance on salt usage and periodic cleaning of the salt keeper for optimal performance.

Frequently Asked Questions

Addresses common user queries regarding soap usage, health impacts, plant watering, and water spots.

PRE-INSTALLATION CHECK LIST

Water Pressure Requirements

Details minimum and maximum water pressure requirements for proper softener operation and regeneration.

Water Quality Considerations

Highlights water quality concerns like sand and sediment, recommending pre-filtration to prevent damage.

Electrical Supply

Outlines the need for a continuous 110-volt, 60-cycle power supply and surge protection.

Plumbing and Drain Lines

Covers plumbing condition, drain line requirements, and bypass valve installation for optimal performance.

INSTALLATION INSTRUCTIONS

Lubrication and Sealants

Advises against certain lubricants and specifies Teflon tape for threads, avoiding silicone on seals.

Drain and Brine Line Connections

Details drain line sizing, connection methods, brine refill assembly, and overflow connection guidance.

Grounding Requirements

Explains the need for a jumper ground wire when metallic continuity in piping systems is interrupted.

PROGRAMMING

Control Valve and Display Overview

Introduces the control valve as the system's brain and describes the display panel components.

Initial Start-Up Procedure

Provides a detailed, step-by-step guide for initiating the water softener system after installation.

Setting the Time of Day

Guides the user through setting the current time of day on the softener's control panel.

Installer Settings Configuration

Explains how to set hardness, day override, and regeneration time for the water softener.

USER DISPLAYS AND SETTINGS

Display Modes Explained

Describes the two display modes: current time of day and remaining gallons before regeneration.

Manual Regeneration Initiation

Provides steps to manually trigger regeneration, either delayed or immediate.

WATER SOFTENER DISINFECTION

Disinfection Process

Outlines the process for disinfecting the water softener using sodium hypochlorite.

WATER SOFTENER DRAINING PROCEDURE

Winterization and Draining Steps

Details the process of draining the softener using compressed air or gravity for winterization and brine tank draining.

MISCELLANEOUS MAINTENANCE

Salt Keeper Cleaning

Provides a detailed, step-by-step guide for cleaning the salt keeper and its components.

Salt Usage Guidance

Suggests consulting a professional for recommendations on the best type of salt for the application.

TROUBLESHOOTING GUIDE

Error Code Troubleshooting

Lists common error codes (1001-1004, 4003) and their potential causes and corrections.

Control Valve Operational Issues

Addresses issues like stalled regeneration, failure to regenerate automatically, or incorrect regeneration timing.

Power Interruption Indicators

Explains that flashing time indicates a power interruption of over two hours, requiring time reset.

Water Quality Problems

Discusses causes for hard water delivery and excessive salt usage, including settings and leaks.

Resin and Brine System Issues

Covers loss of resin, salt water delivery, and brine draw problems due to component failures or settings.

Flow and Pressure Problems

Addresses continuous flow to drain and loss of water pressure caused by mechanical or system issues.

Water Treatment Failures

Discusses iron in softened water and general water quality issues requiring specific solutions.

Control Panel Display Errors

Covers display being off, showing incorrect time, or missing status indicators.

Regeneration Schedule Malfunctions

Addresses control valve regenerating at the wrong time or not responding to manual regeneration commands.

SYSTEM SPECIFICATIONS

Regeneration Cycle Times

Details default regeneration cycle times for various steps like backwash, brine, and rinse.

Salt and Refill Quantities

Indicates the amount of salt (in lbs) and duration of refill based on different salting settings.

Softening Capacity and Water Usage

Shows water softening capacity in grains and water consumption figures for regeneration cycles.

Flow Rates and Component Dimensions

Lists water flow rates, mineral tank dimensions, and salt keeper dimensions.

Flow Controls and Injector Identification

Specifies Drain Line Flow Control (DLFC) sizes, Brine Line Flow Control (BLFC), and injector color coding.

SOFTENER REGENERATION TABLES

Normal Backwash Length Settings

Details cycle times and salt-to-capacity ratios for normal backwash regeneration.

Longer Backwash Length Settings

Details cycle times and salt-to-capacity ratios for longer backwash regeneration.

Programming Options Explained

Outlines regeneration types, reserve gallons, and days override settings for system programming.

GENERAL SPECIFICATIONS

Operating Parameters

Defines minimum/maximum operating pressures and temperatures for the unit.

Meter and Electrical Details

Provides specifications for the water meter's accuracy and the unit's electrical current draw and voltage.

Chemical Compatibility

Lists chemicals compatible with the water softener for regeneration and treatment.

PRODUCT WARRANTY INFORMATION

Warranty Coverage Details

Details warranty duration for components, exclusions, implied warranties, and liability disclaimers.

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