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Hellenbrand H-150 Series User Manual

Hellenbrand H-150 Series
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Owner’s Manual
©2008
Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road
Waunakee, Wisconsin 53597-2509
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WITH HP ELECTRONICS
H-150

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Hellenbrand H-150 Series Specifications

General IconGeneral
BrandHellenbrand
ModelH-150 Series
CategoryWater Filtration Systems
LanguageEnglish

Summary

Soft Water Basics

Hardness

Explains water hardness measurement and its effect on softening.

Regeneration

Details the process of restoring the ion exchange media.

Maintenance of Your Softener

Provides guidance on salt selection and brine tank care.

Operating Conditions

Pre-Installation Check List

Water Pressure

Minimum and maximum water pressure requirements for regeneration.

Water Quality

Addresses potential issues with rural water supplies like sand and sediment.

Electrical

Specifies power supply requirements, including voltage and cycle.

Existing Plumbing

Guidelines on the condition of existing plumbing before installation.

Drain Line

Requirements for drain line size, length, and flow rates.

Bypass Valves

Highlights the importance of installing a bypass valve.

Softening

Recommendation to soften both hot and cold water supplies.

Bypass Valve Operation

Installation Instructions

Installation Diagrams

Programming Twin Alternating System with Motorized Auxilliary Valve (MAV)

Programming

General Information

Details on the control valve, its components, and the display panel.

Initial Start Up

Step-by-step guide for the initial startup and configuration.

General Operation

Explanation of how to navigate displays and basic system functions.

User Displays/Settings

Description of the different user display screens and their meanings.

Set Time of Day

Installer Displays/Settings

Manual Regeneration

Regeneration Mode

Cycle Time Adjustments

Softener Setup

Softening Time

Backwash Time

Draw Time

Rinse Time

Grain of Capacity

Normal Fill

Reserve Calculator

Delay + Immediate

Relay 1 Trigger

Relay 1 Set Point

Relay 1 Duration

Relay 1 Trigger

Relay 1 Set Point

Relay 1 Duration

Relay 2 Trigger

Service Alarm

Scheduled Service

Diagnostics

Days Since Regen

Displaying the number of days since the last regeneration cycle.

Since Last Regen

Showing the volume of water treated since the last regeneration.

Reserve History

Viewing past reserve capacity usage data for the last 7 days.

Usage History

Tracking water usage history for up to 63 days.

Max Flow

Displaying maximum flow rates recorded for the past seven days.

Valve History

Total Days

Total number of days the system has been in operation since start-up.

Total Regens

Total count of regeneration cycles performed by the system.

Total Gallons

Total volume of water processed by the softener since installation.

Cycle Sequence

Aux Valve Control

Setting the operational mode for auxiliary valves.

Reclamation Mode

Enabling or disabling brine reclaim features for water conservation.

Reclaim Start

Setting the start time for the brine reclaim cycle.

Reclaim Duration

Setting the duration for which the brine reclaim cycle will run.

Alternator System

No Hard Bypass

Auxiliary Input

Backwash

Regenerant Draw DN

Rinse

Fill

End

Water Softener Disinfection

Water Softener Draining Procedure

Miscellaneous

Trouble Shooting

Error Codes

Troubleshooting specific problems indicated by error codes.

Control Valve Stall

Addressing issues where the control valve stops operating during regeneration.

No Automatic Regeneration

Fixing problems where regeneration does not occur automatically.

Time Display Issues

Resolving problems related to the accuracy or display of the time.

Hard Water Delivery

Troubleshooting why the softener is not effectively removing hardness.

Excessive Salt Usage

Addressing issues related to high consumption of salt.

Loss of Resin

Identifying and resolving issues related to the loss of ion exchange resin.

Salt Water Delivery

Troubleshooting the softener delivering water with a salty taste.

Brine Tank Issues

Addressing problems such as excessive water in the brine tank.

Failure to Draw Brine

Diagnosing why the softener is not drawing brine solution.

Continuous Drain Flow

Troubleshooting persistent water flow to the drain line.

Water Pressure Loss

Addressing issues that cause a reduction in water pressure.

Iron in Softened Water

Resolving problems with iron contamination in the softened water.

Incorrect Time Display

Fixing issues with the control unit's time display.

No Softening/Filtering Display

Troubleshooting display errors during normal operation.

Incorrect Regeneration Time

Correcting regeneration cycles that occur at the wrong time.

Blank LED Display

Troubleshooting a completely blank LED display on the control unit.

Relay Troubleshooting

Relay Programmed on Time

Troubleshooting relay activation based on programmed time settings.

Relay Programmed on Gallons

Troubleshooting relay activation based on water usage in gallons.

H150 Conditioner & Salt Keeper Assemblies

Front Cover and Drive Assembly

Drive Cap Assembly, Down Flow Piston, Regenerant Piston and Spacer Stack Assembly

Injector Cap, Screen, Injector, Plug and O-Ring(s)

Refill Flow Control Assembly and Refill Port Plug

Drain Line - 3/4"

Drain Line - 1"

Flow Diagrams – Service and Backwash

Flow Diagrams – Downflow

Flow Diagrams – Rinse and Fill

H150 Specifications

H150 Specifications

Programming Options

General Specifications

Service Instructions

Drive Assembly

Instructions for accessing and working with the drive assembly.

PC Board Replacement

Procedure for safely removing and replacing the electronic PC board.

Drive Bracket Replacement

Steps for removing and replacing the drive bracket assembly.

Drive Gear Replacement

Guidance on replacing worn or damaged drive gears.

Drive Motor Replacement

Procedure for removing and replacing the drive motor.

Drive Cap Assembly, Main Piston and Regenerant Piston

Instructions for servicing the drive cap, main piston, and regenerant piston.

Spacer Stack Assembly

Guidance on inspecting and servicing the spacer stack assembly.

Injector Cap, Screen, Injector, Plug and O-Ring Replacement

Procedures for replacing injector components and associated O-rings.

Refill Flow Control Assembly or Refill Port Plug

Instructions for cleaning or replacing the refill flow control and port plug.

Water Meter or Meter Plug

Guidance on servicing the water meter assembly and its connections.

Injector Flow Rate Graphs

Injector Flow Rate Graphs

H150 Commercial Series Water Softeners Limited Warranty

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