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Hellenbrand Iron Curtain 2.0 User Manual

Hellenbrand Iron Curtain 2.0
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Manufactured by:
HELLENBRAND, INC.
404 Moravian Valley Road • Waunakee, Wisconsin 53597
www.hellenbrand.com • info@hellenbrand.com
Owner’s Manual
ProMate-6 / Iron Curtain
®
2.0 Demand Aeration Manual
U.S. Patent No. 7,156,995 B2, 7,491,321 & 7,638,063
108038
Updated 5/25/17-LBRY
©2009-2017
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Hellenbrand Iron Curtain 2.0 Specifications

General IconGeneral
TypeIron Filter
Operating Temperature40 - 100 °F
Tank MaterialFiberglass
Tank Size10" x 54"
Connection Size1 inch

Summary

Iron Filtration System

Principle of Operation

Explains the three-step process of oxidation, precipitation, and mechanical filtration for removing contaminants.

Operation of Aeration System

Details how the Iron Curtain® System introduces air into the aeration tank and manages the air recharge cycle.

Advantages Over Other Systems

Lists the benefits of the Iron Curtain® System compared to other water treatment systems.

Operating Conditions

pH

Specifies the required influent water pH level for effective iron oxidation reaction.

Iron

States the maximum rated limit for ferrous and ferric iron in the water supply.

Iron Bacteria

Discusses the impact of iron bacteria and methods for control to ensure system function.

Hydrogen Sulfide

Defines hydrogen sulfide and its maximum rated limit in the water supply.

Manganese

Specifies the limit for manganese and conditions for optimum reduction.

Organic Matter (Tannins)

Explains how organic matter like tannins affects oxidation and filtration performance.

Chlorine

Outlines the recommended maximum residual chlorine levels for the system.

Total Dissolved Solids (TDS)

Discusses TDS as an indicator of potential interference and its impact on iron removal.

Pre-Installation Check List

Water Pressure

Specifies the minimum and maximum water pressure requirements for proper operation.

Actual Influent Flow Rate

Details the requirement for actual flow rate to exceed the backwash rate.

Electrical Requirements for Filter Control

States the need for a continuous 110-volt electrical supply for the control system.

Existing Plumbing

Advises checking existing plumbing for lime and iron build-up, recommending replacement if necessary.

Equipment Location

Refers to Figure 1 for recommended equipment placement.

Location of Aeration and Filter Tank

Suggests installing tanks after the pressure tank and close to each other.

Drain Lines

Provides specifications for drain line size and installation, including overhead drain lines.

Check Valve

Explains the requirement and proper installation of a check valve for non-filtered water demands.

By-Pass Valves

Recommends providing bypass valves on both the aeration and filter tanks.

Filtered Water

Discusses providing filtered water to specific fixtures and considerations for sizing.

Installation Instructions

Follow Plumbing and Electrical Codes

Emphasizes adherence to all state and local plumbing and electrical codes during installation.

Inlet Check Valve Installation

Details the required upflow position for the inlet check valve feeding the aeration tank.

Filtered Water Fixture Plumbing

Provides guidance on plumbing filtered water lines to fixtures to manage potential air.

Aeration Tank Connections

Describes connecting the raw water supply to the aeration tank and bypassing it initially.

Demand Aeration Iron Curtain® 2.0 Start-up Instructions

Aeration Control Center

Iron Curtain® Filter Control

Regeneration Frequency

Backwash Frequency

Air Recharge Frequency

Specifications

Installation Diagram

Inlet Check Valve

Discusses the available options for the 1" inlet check valve, including plastic and brass types.

IC-2.0 Assembly

Demand Aeration Programming

FILTER SETUP

Guides the user through selecting the system type and initial setup parameters.

INSTALLER PROGRAMMING

CYCLE SEQUENCE

Explains how to set the order of operational cycles for the filter system.

Iron Curtain® System – IC-10/IC-12

Start-Up Instructions

Iron Curtain® 2.0 Aeration Wiring

ProMate® Filter Valve Option

BYPASS VALVE OPERATION

NORMAL OPERATION

Describes the standard operational flow of water through the valve system.

BYPASS OPERATION

Explains how the valve system operates when bypassed.

DIAGNOSTIC MODE

Details the function and use of the diagnostic mode for the valve.

SHUT OFF MODE

Describes the mode where water supply is shut off from the house.

IRON CURTAIN® FLOW DIAGRAMS

Aeration Operation Service Cycle

Illustrates the water path during normal service in the aeration tank.

Filter Tank Operation Service Cycle

Shows the water flow through the filter tank during normal service.

Aeration Operation Air Recharge Cycle

Depicts the process of air being introduced into the aeration tank.

Air Recharge Shut Off

Explains how the air recharge cycle is terminated by the programming and relay.

Relay Operation

Describes how the relay controls the air pump and solenoid valve frequency and duration.

Solenoid Valve Operation

Details the function of the three-way solenoid valve in different cycles.

Shuttle Valve Operation

Explains the operation of the shuttle valve piston in response to air and water pressure.

Filter Tank Operation Backwash Cycle

Filter Tank Operation Rinse Cycle

Troubleshooting Common Issues

Iron or Manganese Bleed-through or Staining

Addresses problems related to iron or manganese not being effectively removed or causing staining.

Sulphur Odor Bleed-through

Discusses issues causing a sulfur odor to persist after filtration.

Water Contaminant Levels Exceeding Limits

Covers situations where contaminant levels are higher than the manufacturer's established limits.

Inadequate Aeration

Troubleshoots issues related to insufficient or faulty aeration in the system.

Exceeding Recommended Filter System Flow Rate

Addresses problems arising from operating the system beyond its designed flow rate.

Troubleshooting System Behavior

Regeneration During Service Flow Demand

Deals with the issue of regeneration cycles being initiated while water is being used.

Raw Water Bleeding Through Filter

Addresses raw water bypassing the filter media and entering the system.

Water Leaking From Vent Port Adapter

Troubleshoots leaks occurring at the vent port adapter.

Water Is Effervescent

Explains the phenomenon of effervescent water due to aeration.

Loss of Pressure

Addresses general causes of pressure loss within the water system.

Air Spurting at Outside or Non-Filtered Water Fixtures

Troubleshoots air being expelled from non-filtered water outlets.

Air Spurting From Filtered Water Fixtures

Addresses air expulsion from filtered water fixtures.

Loss of Media Through Drain Line

Deals with filter media being expelled through the drain line.

Excessive Noise During Regeneration

Troubleshoots unusual noises occurring during the regeneration cycle.

Iron Curtain® 2.0 Aeration Assembly In/Out Options

SERVICE INSTRUCTIONS FOR HELLENBRAND COMPRESSOR SERVICE KIT

COMPRESSOR SERVICE KIT

Lists the parts included in the compressor service kit for repairs.

DISASSEMBLY

REASSEMBLY

WIRING & PROGRAMMING INSTRUCTIONS TO MODIFY DEMAND AERATION IC2.0 TO INCLUDE PROPORTIONAL CHEMICAL FEED DURING SERVICE

DEMAND AERATION PROGRAMMING

Guides programming for demand aeration settings on the control unit.

PROPORTIONAL FEED PROGRAMMING

Details how to program the system for proportional chemical feed.

WIRING & PROGRAMMING INSTRUCTIONS TO MODIFY DEMAND AERATION IC2.0 TO INCLUDE TIMED CHEMICAL FEED DURING REGENERATION

DEMAND AERATION PROGRAMMING

Guides programming for demand aeration settings on the control unit.

PROGRAMMING FOR TIMED RELAY SETTINGS/FOR CHEMICAL FEED DURING REGENERATION

Explains how to program timed relay settings for chemical feed during regeneration.

FILTER WARRANTY

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