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Boxer 42
Henkelman Boxer 42 User Manual
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Vacuum Packaging Machine
Boxer, Lynx, Neo, Toucan
User Manual
Art No. 0895001
Original Instructions for Use
©
Henkelman 2017-2019
2
Table of Contents
Table of Contents
3
List of Figures
7
Preamble
9
List of the Symbols Used in this Manual
9
Qualified Personnel
9
Storing the Manual
10
Regulatory Information
10
Terms of Warranty
10
Liability
10
Terms and Abbreviations
11
Safety
12
Pictograms on the Machine
12
General Warnings
12
Warnings During Use
13
Warnings for Operating Personnel
14
Introduction
15
Description of the Machine
16
Boxer Series
16
Overview of the Main Components
17
Figure 1: Overview of the Main Components
17
Lynx Series
18
Overview of the Main Components
18
Neo Series
19
Figure 2: Overview of the Main Components
19
Overview of the Main Components
20
Figure 3: Overview of the Main Components
20
Toucan Series
21
Overview of the Main Components
22
Figure 4: Overview of the Main Components
22
Description of the Packaging Process/Machine Functions
23
Packaging Process/Machine Functions
23
General Functions
27
Sealing System
28
Figure 5: Overview of the Sealing System
28
Installation
29
Transportation and Installation
29
Connecting the Machine
29
Prior to the First Use
30
Operation
31
10-Programme Control System (10-PCS)
31
Operating Elements
31
Figure 6: Control Panel of the 10-Programme Control System
31
Starting the Machine
32
Starting the Packaging Cycle
32
Proceeding to the Next Step in the Cycle
33
Terminating a Programme
33
Changing the Programme Settings
33
Vacuum
33
Vacuum (Automatic)
34
Vacuum+ (Optional)
34
Gas (Optional)
34
Gas+ (Optional)
35
Liquid Control (Optional)
35
Liquid Control+ (Optional)
36
Red Meat (Optional)
36
Multi-Cycle Vacuum (Optional)
36
Seal
37
Soft-Air
37
External Vacuum (Optional)
38
Example Programmes
38
Figure 7: External Vacuum Adapter Set (10-Programme Control System)
38
Guideline for Function Values
40
Advanced Control System (ACS)
41
Operating Elements
42
Figure 8: Control Panel of the Advanced Control System (ACS)
42
Changing the ACS Settings
43
Figure 9: Possible Display Modes
43
Figure 10: Possible Display Modes
43
Figure 11: Overview of the Menus
44
Importing/Exporting Data
46
Data Log ID
46
Figure 12: Example of an Exported Data Log
47
Starting the Machine
48
Starting the Packaging Cycle
48
Proceeding to the Next Step in the Cycle
48
Changing the Programme Settings
49
Figure 13: Screenshot of the Navigation Mode and the Operating Buttons of the ACS
49
Programming the ACS Control Using the PC
50
Functions
50
Vacuum
50
Vacuum (Automatic)
51
Vacuum+ (Optional)
51
Gas (Optional)
51
Gas+ (Optional)
52
Liquid Control (Optional)
52
Liquid Control+ (Optional)
53
Red Meat (Optional)
53
Sequential Vacuum (Optional)
53
Marinating (Optional)
54
Tenderising (Optional)
55
Jars (Optional)
55
Seal
55
Soft-Air
56
External Vacuum (Optional)
56
Dealer Information
57
Terminating a Programme
57
Printer
57
Connecting a Printer
57
Figure 14: External Vacuum Adapter Set (ACS)
57
Creating a Label
58
Replacing a Printer Roll
58
Figure 15: Replacing the Printer Roll
59
Aligning the Printer
60
Figure 16: Aligning the Printer
60
Figure 17: Printing the First Label
60
Example Programmes
61
Guideline for Function Values
62
Touch Control System (TCS)
64
Operating Elements
65
Starting the Machine
65
Figure 18: Neo Control Panel
65
Selecting a Programme
66
Changing the Programme
66
Changing the Vacuum Settings (Icon 16)
66
Changing the Gas Settings (Icon 17)
66
Changing the Seal Time (Icon 18)
66
Changing the Soft Air Time (Icon 19)
66
Running the Packaging Cycle
66
Proceeding to the Next Cycle Step
67
Cleaning the Pump
67
Selecting Options on the Machine in the Option Menu
67
Liquid Control (Icon 4)
67
Red Meat (Icon 5)
67
Step Vacuum (Icon 6)
67
Marinating (Icon 7)
68
Terminating a Programme
68
Switching off the Machine
68
Using the App
68
Downloading the App
68
Programmes in the App
69
Printer
71
Connecting a Printer
71
Creating a Label (App Only)
71
Replacing a Printer Roll
73
Figure 19: Replacing the Printer Roll
74
Aligning the Printer
75
Figure 20: Aligning the Printer
75
Figure 21: Printing the First Label
75
Data Log ID
76
Notifications
77
Example Programmes
78
Guideline for Function Values
79
Figure 22: Vapour Pressure Curve of Water
81
Maintenance
82
Running the Pump Cleaning Programme
82
Maintenance Schedule
82
Cleaning the Machine
83
Replacing the Sealing Wire
84
Figure 23: Removing the Sealing Bar (Plastic Lid)
84
Figure 24: Removing the Sealing Bar (Metal Lid)
84
Figure 25: Replacing the Sealing Wire
85
Replacing the Silicone Rubber of the Silicone Holders
86
Replacing the Lid Gasket
86
Figure 26: Replacing the Silicone Rubber of the Silicone Holders
86
Inspecting the Lid Springs
87
Vacuum Pump Maintenance
87
Overview
87
Figure 27: Replacing the Lid Gasket
87
Pump 8 M /H
88
Pump 16 - 21 M /H
88
Figure 28: Overview of the Pump
88
Figure 29: Overview of the Pump
88
Removing Oil, Refilling Oil
89
Figure 30: Mounting Plate Boxer 52
89
Replacing the Oil Exhaust Filter
90
Pump 8 M
90
Figure 31: Replacing the Oil Exhaust Filter
90
Pump 16 - 21 M
91
Running the Pump Cleaning Programme
91
Figure 32: Replacing the Oil Exhaust Filter
91
Troubleshooting and Error Codes
93
Terms of Warranty
96
Disposal
97
Appendices
98
Technical Data
98
Boxer Series
98
Lynx Series
100
Neo Series
101
Toucan Series
102
Electrical Installation
103
Figure 33: Overview of the Electrical Installation
103
Vapour Pressure Curve of Water
104
Logbook
105
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Henkelman Boxer 42 Specifications
General
Model
Boxer 42
Type
Vacuum Packaging Machine
Pump Capacity
20 m³/h
Control System
Digital
Power Supply
230 V / 50 Hz
Voltage
230 V
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