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HERO MotoCorp XPULSE 200T User Manual

HERO MotoCorp XPULSE 200T
88 pages
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PREFACE
No : IB28A
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
Authorised Distributor or dealer(s) of the Distributor (‘‘Dealer’’) will be glad to provide you
further information or assistance and to handle your future service needs.
Thank you for selecting a Hero MotoCorp XPULSE 200T. We wish you many miles of
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp XPULSE 200T. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
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Do you have a question about the HERO MotoCorp XPULSE 200T and is the answer not in the manual?

HERO MotoCorp XPULSE 200T Specifications

General IconGeneral
Displacement199.6 cc
Fuel SystemFuel Injection
Transmission5-speed
Rear Brake220 mm disc
Fuel Tank Capacity13 liters
Kerb Weight154 kg
Max Power19.1 PS @ 8, 000 rpm
Front BrakeDisc
Front SuspensionTelescopic forks
Rear SuspensionMonoshock
ABSSingle Channel ABS
Engine TypeSingle Cylinder, 4-Stroke, Air-Cooled
Max Torque17.35 Nm @ 6500 rpm

Summary

Preface

Vehicle Identification

Vehicle Identification Number (VIN)

Location and format of the Vehicle Identification Number.

Engine No.

Location and format of the engine number.

Vehicle Views

Front View

Identifies components in the front view of the motorcycle.

Rear View

Identifies components in the rear view of the motorcycle.

Top View

Identifies controls and indicators on the handlebar and dashboard.

Left Side View

Identifies components on the left side of the motorcycle.

Right Side View

Identifies components on the right side of the motorcycle.

Vehicle Specification

Dimensions

Overall length, width, height, wheelbase, saddle height, ground clearance.

Weight & Capacities

Kerb weight, payload, engine oil, fuel tank, fork oil, brake fluid capacities.

Tyre Specifications

Front and rear tyre sizes and recommended pressures.

Brakes, Transmission & Electricals

Specifications for brakes, transmission gear ratios, and electrical components.

Accessories & Modifications

Warning on Modifications

Critical safety warnings regarding accessories and modifications.

Anti-Theft Tips

Recommendations for preventing vehicle theft.

Vehicle Safety

Important Safety Information

Key safety guidelines for riding and vehicle operation.

Protective Gear Recommendations

Helmets, eye protection, boots, gloves, and riding suits.

Safe Riding Tips

Riding Do's

Recommended practices for safe riding.

Riding Don'ts

Practices to avoid for safe riding.

Tips for Healthy Environment

Parts Function

Ignition Switch Operation

Operation and key positions of the ignition switch.

Instruments and Indicators

Indicator Functions

Functions of tachometer, indicators for ABS, Neutral, Turn Signals.

Meter Console Controls

Function of the mode button on the meter console.

LCD Panel Features

Digital Clock Adjustment

How to adjust the hour and minute display.

Odometer and Tripmeter

Displays accumulated distance and trip distances.

Service and Fuel Indicators

Service reminder and fuel gauge indicators.

Trip and Distance Data

Odometer, speedometer, clock, and gear indicator display.

Connectivity Features

Gear Indicator and Navigation App

Current gear display and overview of navigation application.

Bluetooth Connectivity Status

Bluetooth connection status and mode.

Navigation Usage

How to use the vehicle's navigation feature.

Call and Battery Alerts

Incoming call alerts and low battery warnings.

Handlebar Switches Control

Left Handlebar Controls

Functions of switches on the left handlebar.

Engine Stop Switch Operation

Function and operation of the engine stop switch.

ABS and Side Stand Indicators

Function of ABS and side stand indicators/switches.

Fuel Tank and Valve

Fuel Tank Components

Key hole cover and fuel tank cap locking.

Fuel Valve Positions

Function of the fuel valve in OFF, ON, and RES positions.

Seat Lock and USB Charger

Seat Lock Operation

Operation of the seat lock mechanism.

USB Charger Usage

Location and precautions for using the USB charger port.

Pre-Ride Inspection

Brake, Fluid & Tyre Checks

Checks for brake fluid levels, brake pads, and tyre condition/pressure.

Chain, Clutch & Throttle Checks

Checks for drive chain slack, clutch free play, and throttle operation.

Lights, Horn & Stand Checks

Checks for lamps, horn, side stand, and engine stop switch function.

Steering & Fastener Checks

Checks for steering action, fasteners, and ABS indicator.

Starting the Engine

Flooded Engine Procedure

Procedure for starting a flooded engine.

Running-in Guidelines

Guidelines for the initial 500 km of vehicle use.

Braking System

Riding Procedures

Basic riding procedures and gear shifting.

Anti-lock Braking System (ABS)

How ABS enhances active safety and prevents wheel lock.

ABS System Details

ABS computer function, sensors, and indicator light.

Tool Kit and Parking

ABS Safety Don'ts

What to avoid concerning ABS and wheel speed sensors.

Tool Kit Contents

Contents and location of the vehicle's tool kit.

Parking Procedure

Steps for safely parking the vehicle.

Vehicle Maintenance

Cleaning and Washing

Steps for washing and cleaning the vehicle.

Importance of Maintenance

Why regular maintenance is essential for the vehicle.

Maintenance Safety Precautions

Safety guidelines for performing maintenance tasks.

Maintenance Schedule

Spark Plug and Engine Oil

Spark Plug Inspection

How to inspect and check the spark plug gap.

Engine Oil Level & Top Up

Procedure for checking and topping up engine oil.

Engine Oil Replacement

Procedures for replacing engine oil and checking circulation.

Oil Filter and Air Cleaner

Oil Filter Screen Cleaning

Procedure for cleaning oil filter screen and centrifugal filter.

Air Cleaner Element Inspection

How to inspect the air cleaner element.

Air Cleaner Drain Tube Cleaning

Procedure for cleaning the air cleaner drain tube.

Carburetor and Valve Clearance

Carburetor Idle Speed Adjustment

How to adjust the idle speed.

Valve Clearance Adjustment

Procedure and specifications for valve clearance adjustment.

Clutch and Throttle Operation

Clutch Lever Free Play

How to adjust clutch lever free play.

Throttle Cable Inspection

Inspect the throttle cable for smooth operation.

Drive Chain Maintenance

Bystarter Operation

How to operate the bystarter.

Drive Chain Slackness Inspection

How to check drive chain slack.

Drive Chain and Sprocket Inspection

Inspect drive chain and sprockets for wear and damage.

Drive Chain Adjustment

How to adjust drive chain slack.

Chain Slider, Brakes & Suspension

Chain Slider Inspection

Inspect the chain slider for wear.

Front and Rear Brake Checks

Checking front and rear brake fluid levels, pads, and calipers.

Suspension Inspection & Adjustment

Checking front forks and rear shock absorber, adjusting rear shock.

Wheels and Stands

Front Wheel Removal & Installation

Procedure for removing and installing the front wheel.

Rear Wheel Removal

Procedure for removing the rear wheel.

Main/Side Stand Lubrication

Lubricating the main and side stands.

Tyres and Battery

Tubeless Tyres Information

Information on tubeless tyres and air pressure checks.

Tyre Inspection and Replacement

Inspecting tyre wear, damage, and replacement advice.

Battery Location and Specification

Location, specification, and safety precautions for the battery.

Fuse Replacement and Switches

Battery Storage and Removal

Guidelines for storing and removing the battery.

Fuse Replacement Procedure

Location and procedure for replacing fuses.

Stop Lamp Switch Adjustment

Procedure for adjusting the stop lamp switch.

Headlamp Focus Adjustment

How to adjust the headlamp focus.

Emission Control Systems

Catalytic Converter Function

Function and importance of the catalytic converter.

Air Suction Valve (ASV)

Function of the air suction valve in emission control.

Evaporative Emission Control System

How the system prevents petrol vapour escape.

Basic Troubleshooting

Starting Trouble Diagnosis

Steps for diagnosing engine starting issues.

Engine Stalling and Poor Pick Up

Steps for diagnosing engine stalling and poor pick-up.

Electrical System Issues

Diagnosing feeble horn or no light problems.

Navigation Signs

Delivery Certificate

Genuine Parts Information

Benefits of Genuine Parts

Advantages of using genuine spare parts.

Non-Genuine Parts Risks

Risks of using non-genuine parts for clutch, cam chain, gasket.

Non-Genuine Parts Risks (Continued)

Risks of using non-genuine air cleaner, spark plug, brakes, chain.

Periodic Service Jobs

Service Records

Service Record Sheet

Sheet for recording service history.

Service Advice Sheet

Sheet for recording service advice.

Ownership Record and Data

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