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HERO XPULSE 200 PROGRAMMED FI User Manual

HERO XPULSE 200 PROGRAMMED FI
92 pages
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PREFACE
Thank you for selecting a Hero MotoCorp XPULSE 200 PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XPULSE 200 PROGRAMMED FI. Please take time to read it carefully.
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.

Questions and Answers:

HERO XPULSE 200 PROGRAMMED FI Specifications

General IconGeneral
Displacement199.6 cc
Fuel SystemProgrammed Fuel Injection
Starting SystemSelf Start
Transmission5 Speed Constant Mesh
Front Tyre90/90-21
Rear Tyre120/80-18
Fuel Tank Capacity13 liters
Weight157 kg
Seat Height823 mm
Compression Ratio10:01
Frame TypeDiamond Type
Ground Clearance220 mm
HeadlampLED
Tail LampLED
Instrument ConsoleDigital
SpeedometerDigital
TachometerDigital
OdometerDigital
TripmeterDigital
Fuel GaugeDigital
ClockDigital
Torque17.1 Nm @ 6, 500 rpm
ClutchWet Multi Plate
Rear SuspensionMonoshock
Front BrakeDisc
Rear BrakeDisc
IgnitionDigital
Battery12V - 4Ah
Engine TypeAir cooled, 4 Stroke 2 Valve Single cylinder OHC
Power13.3 kW (18.04 PS) @ 8500 rpm
Front SuspensionTelescopic (37 mm Dia) with Anti-friction Bush

Summary

PREFACE

VEHICLE IDENTIFICATION

Vehicle Identification Number (VIN)

Location and format of the Vehicle Identification Number stamped on the motorcycle.

Engine No.

Location and format of the Engine Number stamped on the motorcycle.

VEHICLE VIEWS (FRONT VIEW)

Front View Components

Identification of motorcycle parts visible from the front.

REAR VIEW

Rear View Components

Identification of motorcycle parts visible from the rear.

TOP VIEW

Top View Controls and Indicators

Identification of handlebar controls and dashboard indicators.

LEFT SIDE VIEW

Left Side View Components

Identification of motorcycle parts visible from the left side.

RIGHT SIDE VIEW

Right Side View Components

Identification of motorcycle parts visible from the right side.

VEHICLE SPECIFICATION

Dimensions, Weight, and Capacities

Technical specifications including dimensions, weight, and fluid capacities.

Engine Specifications

Technical details of the motorcycle's engine.

Transmission and Electricals

VEHICLE SAFETY

Ride Defensively and Visibility

Advice on defensive riding and increasing rider visibility.

Ride Within Limits and Avoid Alcohol

Guidelines on riding responsibly and avoiding impairment.

Keep Vehicle in Safe Condition

Ensuring the vehicle is safe for operation.

Helmets and Protective Apparel

OFF-ROAD SAFETY

Off-Road Preparation and Gear

Recommendations for preparing the vehicle and rider for off-road use.

Load Limits and Guidelines

Information on vehicle load capacity and distribution.

Loading Guidelines

ACCESSORIES & MODIFICATIONS

Accessories and Anti-Theft Tips

Guidelines for installing accessories and preventing theft.

SAFE RIDING TIPS

Riding Do's and Don'ts

Essential practices and actions to avoid while riding.

TIPS FOR HEALTHY ENVIRONMENT

PARTS FUNCTION

Ignition Switch Operation

Explanation of the ignition switch positions and functions.

INSTRUMENTS AND INDICATORS

Meter Console Overview

Identification and function of dashboard indicators.

Meter Console Functions

Fuel Gauge and Service Reminder

Operation of fuel gauge and service reminder indicator.

LCD PANEL

Digital Clock Setting

Procedure for setting the digital clock time.

Odometer and Tripmeter Functions

Date Setting

Fuel Gauge and Service Reminder Operation

FEATURES

Engine Stop/Kill Switch and ECO Mode

Operation of engine stop/kill switch and ECO mode.

Gear Indicator and Navigation System

Bluetooth Connectivity Setup

Bike Pairing and Device Selection

Bluetooth Connection and Navigation Mode

Navigation Mode and Alerts

Incoming Call, Missed Call, and Low Battery Alerts

Steering Lock Operation

Procedure for locking the steering handle.

HANDLEBAR SWITCHES CONTROL

Left Handlebar Controls

Identification and operation of left handlebar switches.

Right Handlebar Controls

SIDE STAND INDICATOR/SWITCH

Side Stand Engine Kill Feature

FUEL TANK

SEAT LOCK, HELMET HOLDER, USB CHARGER

PRE-RIDE INSPECTION

Pre-Ride Inspection Checklist

Daily checks to perform before riding the vehicle.

STARTING THE ENGINE

Engine Start Preparation and Procedures

Steps and procedures for starting the engine safely.

RIDING AND BRAKING

Riding Techniques

Guidance on smooth acceleration, gear shifting, and general riding.

ABS System Information

Explanation of the Anti-lock Braking System and its benefits.

ABS System Details and Precautions

PARKING AND TOOL KIT

FIRST AID KIT AND VEHICLE CLEANING

MAINTENANCE

Importance and Safety of Maintenance

Reasons for maintenance and safety precautions during work.

SAFETY PRECAUTIONS

MAINTENANCE SCHEDULE

Service Intervals and Tasks

Overview of scheduled maintenance checks and intervals.

Maintenance Schedule Details

Maintenance Schedule Details (cont.)

SPARK PLUG INSPECTION

ENGINE OIL

Engine Oil Level Check and Top Up

Procedure for checking and adding engine oil.

Engine Oil Replacement and Filter Cleaning

Centrifugal Filter Cleaning

ENGINE OIL COOLER AND AIR CLEANER

Air Cleaner Element Cleaning

Instructions for cleaning the air cleaner element.

VALVE CLEARANCE ADJUSTMENT

CLUTCH LEVER FREE PLAY

THROTTLE OPERATION

Throttle Cable Inspection

Checking the throttle grip and cable condition.

DRIVE CHAIN SLACKNESS

Drive Chain Inspection and Adjustment

Checking and adjusting drive chain slack.

Drive Chain and Sprocket Wear

Chain Cleaning and Lubrication

BRAKES

Front Brake Fluid Level

Checking the brake fluid level in the front master cylinder.

Rear Brake Fluid Level

Brake Pad Wear Inspection

SUSPENSION

Suspension Inspection

Checking the front and rear suspension action.

Rear Mono Shock Absorber Adjustment

Adjusting the rear shock absorber for load conditions.

WHEEL

Front Wheel Service

Procedure for removing and installing the front wheel.

Rear Wheel Service

TYRES

Tyre Size and Air Pressure

Recommended tyre sizes and air pressure settings.

Tyre Inspection and Tread Wear

NUTS, BOLTS & FASTENERS

BATTERY

Battery Charging and Storage

Guidelines for charging and storing the battery.

Battery Removal and Installation

Procedure for safely removing and installing the battery.

FUSE REPLACEMENT

STOP LAMP SWITCH

HEADLAMP FOCUS ADJUSTMENT AND CATALYTIC CONVERTER

EVAPORATIVE EMISSION CONTROL SYSTEM

BASIC TROUBLESHOOTING

Engine Starting Issues

Troubleshooting steps for when the engine does not start.

Engine Stalling and Poor Pick Up

Electrical System Issues

ROAD SIGNS

Mandatory Signs

Explanation of traffic signs that must be obeyed.

Cautionary and Informatory Signs

NAVIGATION SIGNS

WARRANTY

Scope and Terms of Warranty

Details on what is covered and the conditions for warranty.

Limitations of Warranty

BATTERY WARRANTY PERIOD

EMISSION WARRANTY

Emission Warranty Scope and Terms

Coverage and conditions for the vehicle's emission warranty.

Emission Warranty Exclusions

HERO GENUINE PARTS BENEFITS

CONSEQUENTIAL DAMAGES FROM NON-GENUINE PARTS

ZONAL/REGIONAL/AREA OFFICES

Central Zone Offices

Contact information for Hero MotoCorp offices in the Central Zone.

East Zone Offices

North Zone Offices

South Zone Offices

West Zone Offices

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