HERO XTREME 160R PROGRAMMED FI - User Manual

PREFACE
Your vehicle is conforming to latest (Bharat stage- ) regulation for emission, safety & VI norms
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Let us make this world a safer, healthier and more environment friendly place.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Thank you for selecting a . We wish Hero MotoCorp XTREME 160R PROGRAMMED FI
you many miles of continued riding pleasure in the years ahead.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. Hero MotoCorp XTREME 160R PROGRAMMED FI
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.

Summary

PREFACE

VEHICLE IDENTIFICATION

VEHICLE VIEWS - FRONT VIEW

VEHICLE VIEWS - REAR VIEW

VEHICLE VIEWS - TOP VIEW

LEFT SIDE VIEW

Left Side View Components

Identifies and labels left side view components of the vehicle.

RIGHT SIDE VIEW

Right Side View Components

Identifies and labels right side view components of the vehicle.

VEHICLE SPECIFICATION - DIMENSIONS

VEHICLE SPECIFICATION - BRAKES, TRANSMISSION, ELECTRICALS

VEHICLE SAFETY - IMPORTANT SAFETY INFORMATION

VEHICLE SAFETY - PROTECTIVE APPAREL & RIDING GEAR

ACCESSORIES & MODIFICATIONS

ANTI-THEFT TIPS

SAFE RIDING TIPS

TIPS FOR HEALTHY ENVIRONMENT

PARTS FUNCTION - IGNITION SWITCH

INSTRUMENTS AND INDICATORS - OVERVIEW

INSTRUMENTS AND INDICATORS - KEY INDICATORS

LCD PANEL - DIGITAL CLOCK ADJUSTMENT

LCD PANEL - ODOMETER & TRIPMETER FUNCTIONS

LCD PANEL - SERVICE REMINDER & FUEL GAUGE

FEATURES - STEERING LOCK OPERATION

HANDLEBAR SWITCHES CONTROL - LEFT HANDLEBAR CONTROLS

HANDLEBAR SWITCHES CONTROL - RIGHT HANDLEBAR CONTROLS

ABS INDICATOR

SIDE STAND INDICATOR;SWITCH

SIDE STAND ENGINE KILL FEATURE

FUEL TANK

SEAT LOCK

PRE-RIDE INSPECTION

STARTING THE ENGINE

ENGINE START ISSUES (FLOODED ENGINE, IGNITION CUT OFF)

RUNNING IN PERIOD

RIDING PROCEDURE

BRAKING SYSTEM - ABS SYSTEM EXPLANATION

BRAKING SYSTEM - ABS DOS AND DONTS

PARKING PROCEDURE

TOOL KIT;FIRST AID KIT

CLEANING AND WASHING OF VEHICLE

MAINTENANCE - IMPORTANCE

MAINTENANCE - SAFETY PRECAUTIONS

MAINTENANCE SCHEDULE

SPARK PLUG INSPECTION

ENGINE OIL - LEVEL INSPECTION;TOP UP

ENGINE OIL - REPLACEMENT

OIL FILTER SCREEN & CENTRIFUGAL FILTER CLEANING

AIR CLEANER - ELEMENT INSPECTION

AIR CLEANER - DRAIN TUBE CLEANING

VALVE CLEARANCE ADJUSTMENT

CLUTCH LEVER FREE PLAY

THROTTLE OPERATION

DRIVE CHAIN - SLACKNESS INSPECTION

DRIVE CHAIN - ADJUSTMENT & ISSUES

DRIVE CHAIN CLEANING AND LUBRICATION

DRIVE CHAIN SLIDER INSPECTION

BRAKES - FRONT BRAKE

BRAKES - REAR BRAKE (DISC TYPE)

BRAKES - BRAKE PAD WEAR

BRAKES - REAR BRAKE (DRUM TYPE) & WEAR INDICATORS

SUSPENSION - INSPECTION & ADJUSTMENT

WHEEL - FRONT WHEEL REMOVAL

WHEEL - REAR WHEEL (DISC TYPE) REMOVAL

WHEEL - REAR WHEEL (DRUM TYPE) REMOVAL

MAIN;SIDE STAND LUBRICATION

TUBELESS TYRES - AIR PRESSURE

TUBELESS TYRES - TYRE PRESSURES

TUBELESS TYRES - TREAD WEAR, REPAIR & REPLACEMENT

NUTS, BOLTS & FASTENERS

BATTERY - LOCATION & SPECIFICATION

BATTERY - CHARGING & STORAGE

BATTERY - REMOVAL & INSTALLATION

FUSE REPLACEMENT

STARTER MAGNETIC SWITCH

STOP LAMP SWITCH

HEADLAMP FOCUS ADJUSTMENT

CATALYTIC CONVERTER

EVAPORATIVE EMISSION CONTROL SYSTEM

POLISHING OF VEHICLE

BASIC TROUBLESHOOTING - STARTING TROUBLE

BASIC TROUBLESHOOTING - ENGINE STARTS BUT STALLS

BASIC TROUBLESHOOTING - POOR PICK UP

BASIC TROUBLESHOOTING - ELECTRICAL SYSTEM ISSUES

ROAD SIGNS - MANDATORY SIGNS

ROAD SIGNS - CAUTIONARY & INFORMATORY SIGNS

WARRANTY - SCOPE

WARRANTY - LIMITATIONS

BATTERY WARRANTY - PERIOD & TERMS

EMISSION WARRANTY - SCOPE

EMISSION WARRANTY - TERMS & CONDITIONS

EMISSION WARRANTY - APPLICABILITY

BENEFITS OF GENUINE SPARE PARTS

CONSEQUENTIAL DAMAGES FROM NON-GENUINE PARTS

ZONAL;REGIONAL;AREA OFFICES - CENTRAL, EAST, NORTH ZONES

ZONAL;REGIONAL;AREA OFFICES - NORTH, SOUTH, WEST ZONES

HERO XTREME 160R PROGRAMMED FI Specifications

General

Displacement	163 cc
Max Torque	14 Nm @ 6500 rpm
Fuel System	Programmed Fuel Injection
Front Brake	Disc
Fuel Tank Capacity	12 liters
Kerb Weight	139.5 kg
ABS	Single Channel
Tyre Size (Front)	100/80-17
Tyre Size (Rear)	130/70-R17
Seat Height	790 mm
Ground Clearance	167 mm
Wheelbase	1327 mm
Headlamp	LED
Tail Lamp	LED
Instrument Console	Digital
Speedometer	Digital
Odometer	Digital
Tachometer	Digital
Fuel Gauge	Digital
Clock	Digital
Transmission	5-speed
Rear Brake	Disc
Front Suspension	Telescopic fork
Rear Suspension	Adjustable monoshock
Engine Type	Air cooled, 4 Stroke 2 Valve Single cylinder OHC