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HERO MotoCorp XPULSE 200 User Manual

HERO MotoCorp XPULSE 200
87 pages
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PREFACE
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
. Please take time to read it carefully. As with any fine Hero MotoCorp XPULSE 200
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Thank you for selecting a . We wish you many miles of Hero MotoCorp XPULSE 200
continued riding pleasure in the years ahead.
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with and all applicable legislation including environment legislation
strengthen the green supply chain.
Your vehicle is conforming to latest (Bharat stage- ) regulation for emission, safety & IV norms
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.

Questions and Answers:

HERO MotoCorp XPULSE 200 Specifications

General IconGeneral
Displacement199.6 cc
Rear SuspensionMono Shock
Front Brake276 mm Disc
Rear Brake220 mm Disc
Seat Height825 mm
Fuel Tank Capacity13 liters
Kerb Weight154 kg
Engine TypeSingle Cylinder, 4 Stroke, Air Cooled
Fuel SystemFuel Injection
Transmission5 Speed
Front Suspension37mm telescopic fork

Summary

PREFACE

VEHICLE IDENTIFICATION

VIN and Engine No.

Details about Vehicle Identification Number (VIN) and Engine Number location and format.

VEHICLE VIEWS

FRONT VIEW

Illustration of the front view of the vehicle with labeled parts.

REAR VIEW

REAR VIEW

Illustration of the rear view of the vehicle with labeled parts.

TOP VIEW

TOP VIEW

Illustration of the top view of the vehicle with labeled parts.

LEFT SIDE VIEW

LEFT SIDE VIEW

Illustration of the left side view of the vehicle with labeled parts.

RIGHT SIDE VIEW

RIGHT SIDE VIEW

Illustration of the right side view of the vehicle with labeled parts.

VEHICLE SPECIFICATION

Dimensions, Weight, Capacities

Specifications for vehicle dimensions, weight, and fluid capacities.

Engine and Chassis Specifications

Specifications for engine performance, chassis, and suspension.

Tyre, Brakes, Transmission, Electricals

Specifications for tyres, brakes, transmission, and electrical components.

VEHICLE SAFETY

IMPORTANT SAFETY INFORMATION

General advice on safe riding, visibility, and vehicle condition.

Ride defensively and within limits

Advice on defensive riding, visibility, and not exceeding personal abilities.

VEHICLE SAFETY (continued)

Helmets, Eye Protection & Protective Apparel

Recommendations for helmets, eye protection, and essential riding gear.

OFF-ROAD SAFETY

Protective Equipment & Load Limits

Essential gear for off-road riding and guidelines for carrying passengers/cargo.

OFF-ROAD SAFETY (continued)

Loading Guidelines

Guidelines for proper loading to ensure vehicle stability and handling.

ACCESSORIES & MODIFICATIONS

Accessories, Modifications & Anti-Theft Tips

Advice on accessories, modifications, and tips to prevent vehicle theft.

SAFE RIDING TIPS

Do's and Don'ts for Safe Riding

Recommended practices and actions to avoid for safe riding.

TIPS FOR HEALTHY ENVIRONMENT

Engine, Servicing & Genuine Parts

Importance of engine health, regular servicing, and genuine parts for environment.

PARTS FUNCTION

IGNITION SWITCH

Explanation of ignition switch positions and key removal.

INSTRUMENTS AND INDICATORS

Instrument Panel Overview

Explanation of indicators like Tachometer, ABS, and Mode button.

LCD PANEL

Digital Clock Adjustment

How to adjust the digital clock display on the LCD panel.

LCD PANEL (continued)

Odometer/Tripmeter Functions

Explanation of odometer and tripmeter functions and display.

FEATURES

Service Reminder & ECO Mode

Function and use of service reminder indicator and ECO mode for fuel efficiency.

FEATURES (continued)

Gear Indicator & Navigation App

Function of gear indicator and introduction to the Hero navigation application.

Bluetooth Connectivity for Navigation

Bluetooth Pairing

Pairing smartphone with vehicle for navigation via Bluetooth.

Navigation App Setup

App Setup Steps

Initial steps to start, accept terms, log in, and turn on Bluetooth for the app.

Navigation and Bluetooth Status

Navigation Operation & Bluetooth Status

Steps to use navigation and status indications for Bluetooth connection.

Navigation and Call Alerts

Navigation System Alerts & Incoming Call Display

Handling navigation signal loss and incoming call alerts on the console.

Rider Footrest and Steering Lock

Rider Footrest & Steering Lock Operation

Details on detachable footrest rubbers and procedure for steering lock.

HANDLEBAR SWITCHES CONTROL

Left Handlebar Controls

Description of switches on the left handlebar: Headlamp, Turn Signal, Horn, Bystarter, Clutch.

Right Handlebar Controls & ABS Indicator

Right Handlebar Controls & ABS Indicator

Operation of starter switch, engine stop switch, and explanation of ABS indicator.

SIDE STAND INDICATOR/SWITCH & FUEL TANK

Side Stand Indicator/Switch & Fuel Tank Capacity

Function of side stand indicator and fuel tank capacity details.

FUEL VALVE

FUEL VALVE Operation

Explanation of the three-way fuel valve positions (OFF, ON, RES).

SEAT LOCK

SEAT LOCK Operation

Location and procedure for unlocking and installing the seat.

USB CHARGER

USB CHARGER Usage

Location and safe usage of the USB charger for mobile devices.

PRE-RIDE INSPECTION

PRE-RIDE INSPECTION

Daily checks before riding for safety and vehicle condition.

STARTING THE ENGINE

STARTING THE ENGINE Procedure

Step-by-step guide for starting the vehicle's engine.

Engine Operation & Braking

Flooded Engine & Running-in Period

Procedure for flooded engine and recommendations for the running-in period.

RIDING & BRAKING (ABS)

Basic riding procedures and explanation of the Anti-lock braking system (ABS).

BRAKING (continued)

ABS System & Brake Fluid Checks

How the ABS computer works and checks for brake fluid.

Vehicle Parking, Tool Kit & First Aid Kit

PARKING & TOOL KIT

Procedure for parking the vehicle and location of the tool kit.

FIRST AID KIT

Location and contents of the first aid kit.

VEHICLE MAINTENANCE

CLEANING AND WASHING OF VEHICLE

Steps for safely cleaning and washing the vehicle.

Maintenance Safety Precautions

SAFETY PRECAUTIONS during Maintenance

Precautions to take before and during maintenance or repair.

MAINTENANCE SCHEDULE

MAINTENANCE SCHEDULE Overview

Schedule for regular inspections, cleaning, and replacements.

MAINTENANCE SCHEDULE - Key Items

Key Maintenance Items

Schedule for Engine Oil, Air Cleaner, Spark Plug, and Drive Chain.

MAINTENANCE SCHEDULE - More Items

Other Maintenance Items

Schedule for Brakes, Clutch, Tyres, Suspension, and Muffler.

SPARK PLUG INSPECTION & ENGINE OIL

SPARK PLUG INSPECTION & ENGINE OIL

Procedure for spark plug inspection and engine oil recommendations.

Engine Oil Level & Replacement

Engine Oil Level Check & Top Up

Steps for checking and topping up engine oil.

Engine Oil Replacement

Procedure for engine oil replacement and circulation check.

OIL FILTER SCREEN & CENTRIFUGAL FILTER CLEANING

OIL FILTER & CENTRIFUGAL FILTER CLEANING

Steps to clean the oil filter screen and centrifugal filter.

AIR CLEANER ELEMENT INSPECTION

Air cleaner element inspection

Procedure for inspecting and replacing the air cleaner element.

AIR CLEANER DRAIN TUBE & CARBURETOR

Air cleaner drain tube cleaning

Procedure for cleaning the air cleaner drain tube.

CARBURETOR Idle Speed Adjustment

Steps for adjusting the carburetor's idle speed.

VALVE CLEARANCE ADJUSTMENT

VALVE CLEARANCE ADJUSTMENT

Procedure for checking and adjusting valve clearance.

CLUTCH LEVER FREE PLAY Adjustment

CLUTCH LEVER FREE PLAY Adjustment

Procedure for adjusting clutch lever free play.

THROTTLE OPERATION

Throttle Cable Inspection & Free Play Adjustment

Inspecting throttle cable and adjusting free play.

BYSTARTER OPERATION & DRIVE CHAIN SLACKNESS

BYSTARTER OPERATION

Operation of the bystarter knob.

DRIVE CHAIN SLACKNESS Inspection

Checking drive chain slack and lubrication.

DRIVE CHAIN & SPROCKETS

Drive Chain & Sprocket Inspection

Checking the drive chain and sprockets for wear and damage.

DRIVE CHAIN ADJUSTMENT

DRIVE CHAIN ADJUSTMENT

Procedure for adjusting drive chain slack.

DRIVE CHAIN CLEANING AND LUBRICATION

DRIVE CHAIN CLEANING AND LUBRICATION

Steps for cleaning and lubricating the drive chain.

BRAKES

Front Brake Checks

Checking front brake fluid level, caliper, pads, and disc.

Rear Brake Checks & Pad Wear

Checking rear brake fluid level and brake pad wear.

SUSPENSION

Front & Rear Suspension Inspection

Inspecting front forks and rear mono shock absorber.

Rear Mono Shock Absorber Adjustment

Adjusting the rear mono shock absorber for load/road conditions.

WHEEL (Front)

Front Wheel Removal

Steps to remove the front wheel.

WHEEL (Front & Rear)

Front Wheel Installation

Steps to install the front wheel.

Rear Wheel Removal

Steps to remove the rear wheel.

WHEEL (Rear) & STANDS

Rear Wheel Installation

Steps to install the rear wheel.

Main/Side Stand Lubrication

Checking and lubricating main and side stands.

TYRES

TYRE Specifications & Air Pressure

Recommended tyre types, sizes, and cold air pressures.

TYRE Inspection

Inspecting tyre treads and sidewalls for wear and damage.

TYRES (continued)

Tread Wear & Unidirectional Tyres

Checking tyre tread wear and ensuring correct rotation direction.

NUTS, BOLTS & FASTENERS & BATTERY

NUTS, BOLTS & FASTENERS Checks

Checking and tightening nuts, bolts, fasteners, and cotter pins.

BATTERY Location & Specifications

Battery location and specifications (12V-4 Ah, MF).

BATTERY (continued)

Battery Charging, Storage & Removal

Guidelines for battery charging, storage, and removal.

FUSE REPLACEMENT

FUSE REPLACEMENT Procedure

Procedure for replacing fuses in the fuse box.

STOP LAMP SWITCH & HEADLAMP FOCUS ADJUSTMENT

STOP LAMP SWITCH Adjustment

Adjustment procedure for the stop lamp switch.

HEADLAMP FOCUS ADJUSTMENT

Procedure for adjusting headlamp focus.

EMISSION CONTROL COMPONENTS

CATALYTIC CONVERTER & AIR SUCTION VALVE (ASV)

Information on catalytic converter and air suction valve for emission control.

EMISSION CONTROL & VEHICLE POLISHING

EVAPORATIVE EMISSION CONTROL SYSTEM

Explanation of the evaporative emission control system.

POLISHING OF VEHICLE

Procedure for polishing the vehicle.

BASIC TROUBLESHOOTING

Engine Starting Troubles

Troubleshooting steps for an engine that does not start.

BASIC TROUBLESHOOTING (continued)

Engine Stalling & Poor Pick Up

Troubleshooting for engine stalling and poor pick up.

Electrical System Issues

Troubleshooting for feeble horn sound or no lights.

ROAD SIGNS (Mandatory)

Mandatory Road Signs

Explanation of mandatory road signs and their importance.

ROAD SIGNS (Cautionary & Informatory)

Cautionary Road Signs

Explanation of cautionary road signs and their purpose.

Informatory Road Signs

Explanation of informatory road signs and their purpose.

NAVIGATION SIGNS

Navigation Signs Meanings

Understanding navigation signs displayed on the meter console for guidance.

WARRANTY

Vehicle Warranty Scope & Terms

General scope and terms and conditions for the vehicle warranty.

WARRANTY (continued)

LIMITATIONS OF WARRANTY

Exclusions and limitations of the vehicle warranty coverage.

BATTERY WARRANTY

BATTERY WARRANTY PERIOD & TERMS

Details on the warranty period and terms for the battery.

EMISSION WARRANTY

Emission Warranty Scope & Terms

Scope and terms and conditions for the emission warranty.

GENUINE PARTS

Benefits of Genuine Spare Parts

Advantages of using Hero MotoCorp genuine spare parts.

Damages from Non-Genuine Parts

Consequences of using non-genuine parts on clutch, cam chain kit, etc.

ZONAL/REGIONAL/AREA OFFICES

Central, East & North Zone Offices

Contact details for Hero MotoCorp offices in Central, East, and North Zones.

ZONAL/REGIONAL/AREA OFFICES (continued)

South & West Zone Offices

Contact details for Hero MotoCorp offices in South and West Zones.

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