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HERO MAESTRO EDGE PROGRAMMED FI User Manual

HERO MAESTRO EDGE PROGRAMMED FI
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PREFACE
Thank you for selecting a . We Hero MotoCorp MAESTRO EDGE PROGRAMMED FI
wish you many miles of continued riding pleasure in the years ahead.
We at are committed to demonstrate excellence in our environment Hero MotoCorp,
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your is conforming to latest (Bharat stage- norms) regulation for emission, safety & vehicle VI
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
the engine gets ON.
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
Let us make this world a safer, healthier and more environment friendly place.
Your Authorised dealer will be glad to provide further information or Hero MotoCorp
assistance and is equipped to handle your future service needs.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp MAESTRO EDGE PROGRAMMED FI. Please take time to read it
carefully. As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.

Questions and Answers:

HERO MAESTRO EDGE PROGRAMMED FI Specifications

General IconGeneral
Displacement110.9 cc
Fuel SystemProgrammed Fuel Injection
Front SuspensionTelescopic Hydraulic Shock Absorbers
Rear SuspensionUnit Swing with Spring Loaded Hydraulic Damper
Fuel Tank Capacity5 liters
Overall Length1843 mm
Overall Width715 mm
Wheelbase1261 mm
Ground Clearance155 mm
Kerb Weight112 kg
Engine TypeAir-cooled, 4-stroke
Starting SystemElectric Start
Front BrakeDisc Brake
Rear BrakeDrum
IgnitionCDI
Starting MethodElectric Start
Frame TypeUnderbone Type
Front Tyre90/90-12 54J
Rear Tyre90/100-10 53J
Reserve Fuel Capacity1 liter

Summary

Preface and Vehicle Introduction

Welcome and Environmental Commitment

Welcomes the owner, highlights vehicle's environmental commitment, and BS-VI norms.

Vehicle Identification

VIN and Engine Number Location

Explains how to locate and interpret the vehicle's unique VIN and Engine Number.

Vehicle Specifications Overview

Dimensions, Weight, Capacities, Engine, Chassis

Details physical characteristics, weight, fluid capacities, engine performance, and chassis.

Tyres, Brakes, Transmission, Electricals

Covers tyre sizes, braking systems, transmission type, and electrical components.

Vehicle Safety Guidelines

Important Safety Information and Riding Practices

Essential guidelines for safe operation, rider protection, and defensive riding.

Health and Legal Precautions

Advises against drinking and riding, and emphasizes vehicle condition for safety.

Protective Apparel Recommendations

Helmets and Eye Protection Importance

Highlights the importance of helmets and eye protection for rider safety.

Additional Riding Gear Recommendations

Recommends sturdy boots, gloves, and suitable clothing for riding.

Load Limits and Guidelines

Load Capacity and Limits

Explains vehicle design for passengers/cargo and specific weight limits.

Safe Loading and Handling Practices

Provides guidelines for balancing cargo, preventing instability, and secure placement.

Accessories and Modifications

Using Genuine Accessories

Recommends genuine parts and warns against non-genuine ones for safety.

Vehicle Modifications and Safety

Advises against modifications that could affect vehicle safety and performance.

Safe Riding Tips

Do's and Don'ts for Safe Operation

Lists recommended actions and actions to avoid for safe riding.

Tips for Healthy Environment

Vehicle Care for Environmental Health

Advises on engine health, servicing, fuel, and pollution control for a healthy environment.

Vehicle Views and Component Identification

Top View Component Identification

Identifies and labels parts and controls visible from the top of the vehicle.

Left Side View Component Identification

Identifies and labels parts visible from the left side of the vehicle.

Right Side View Component Identification

Identifies and labels parts visible from the right side of the vehicle.

Part Functions and Indicators

Instruments and Indicators Overview

Explains the function of various indicators on the speedometer panel.

Additional Indicator Functions

Details the function of reset button, FI malfunction lamp, and turn signal indicators.

LCD Panel Displays

Odometer, Tripmeter, and Fuel Gauge

Explains the operation and display of the odometer, tripmeter, and fuel gauge.

Service Reminder Indicator Function

Details the function and behavior of the service reminder indicator on the LCD.

Major Components: Braking System

Integrated Braking System Operation

Describes the integrated braking system, its components, and operation.

Brake Pad Wear and Inspection

Guides on checking and replacing brake pads for safety and performance.

Fuel System Operation

Fuel Tank Operation and Refueling

Instructions for opening, closing, and refueling the fuel tank, including capacity.

Petrol with Alcohol Content Guidelines

Guidelines on using petrol with alcohol and potential issues or recommendations.

Tyres (Tubeless)

Tyre Pressure and Inspection Procedures

Importance of proper tyre inflation and regular inspection for safety and handling.

Tyre Tread Wear and Replacement

Guidance on checking tread wear indicators and when to replace tyres.

Tyre Repair and Replacement Advice

Tyre Repair Procedures

Advice on repairing punctures and handling repaired tyres.

Tyre Replacement Guidelines

Information on tyre specifications and replacement recommendations.

Essential Components: Ignition Switch

Ignition Switch Functions and Key Positions

Details the different key positions (ON, OFF, LOCK, SEAT OPEN, FUEL OPEN) and their functions.

Handlebar Controls

Left Handlebar Switches Operation

Explains the functions of dimmer, turn signal, and horn switches on the left handlebar.

Right Handlebar Controls and Steering Lock

Covers the electric starter switch, steering lock mechanism, and caution for its use.

Vehicle Features

Locks, Holders, and Compartments

Operation of fuel lid lock, seat lock, helmet holders, and center compartment.

Lamps, USB Charger, and Luggage Hooks

Details boot lamp, USB charger functionality, and luggage hook usage and limits.

Side Stand Indicators and Switches

Information on the side stand indicator and the side stand switch functionality.

Pillion Footrest Operation

Instructions on how to operate the pillion footrests.

Body Parts Removal Procedures

Center Compartment and Body Cover Removal

Step-by-step procedures for removing the center compartment and outer body panels.

Front Cover and Floor Side Covers Removal

Guides for removing the front cover, floor side covers, and related components.

Rear View Mirrors and Headlamp Assembly Removal

Steps for removing rear view mirrors and the headlamp assembly.

Headlamp Focus Adjustment

Procedure for adjusting the headlamp beam vertically for proper focus.

Pre-Ride Inspection and Security

Pre-Ride Inspection Checklist

Comprehensive checklist of checks for vehicle condition before starting a ride.

Anti-Theft Tips and Vehicle Security

Recommendations for preventing vehicle theft and securing it when parked.

Starting the Engine

Proper Engine Starting Procedure

Step-by-step guide for starting the fuel-injected engine safely and correctly.

Engine Starting Safety Precautions

Warnings regarding battery, side stand kill feature, and exhaust fumes during startup.

Running-In and Riding Techniques

Running-in Period Guidelines

Guidance on proper riding during the initial 500 km for vehicle reliability and performance.

Riding Techniques and Safety

Instructions on acceleration, deceleration, cornering, and descending gradients for safe riding.

Maintenance and Vehicle Care

Main Stand Operation and Tool Kit

Instructions for using the main stand and information on the tool kit contents.

Vehicle Washing and Polishing Techniques

Guidelines for washing and polishing the vehicle to protect finishes and maintain appearance.

Removing Road Salt and Preventing Rust

Advice on cleaning the vehicle to prevent rust from road salt and proper washing techniques.

Importance of Regular Maintenance

Why Regular Vehicle Maintenance is Crucial

Explains why regular maintenance is crucial for safety, economy, and vehicle longevity.

Maintenance Safety Precautions

Safety Precautions During Maintenance Tasks

Key safety measures and warnings to follow before and during maintenance.

Maintenance Schedule

Scheduled Maintenance Tasks and Intervals

Detailed schedule of inspections, cleaning, adjustments, and replacements required for vehicle upkeep.

Air Cleaner Element Service

Air Cleaner Element Removal and Inspection

Steps for removing, inspecting, cleaning, and replacing the air cleaner element.

Throttle Operation

Throttle Cable Inspection and Free Play Adjustment

Instructions for checking throttle cable condition and adjusting its free play for smooth operation.

Engine Oil Maintenance

Engine Oil Level Check and Top-up

Procedure for checking engine oil level and when and how to add oil.

Engine Oil Replacement and Oil Strainer Cleaning

Steps for changing engine oil and cleaning the oil strainer screen for engine health.

Final Drive Oil Replacement

Final Drive Oil Replacement Procedure

Steps for replacing final drive oil, including capacity and necessary precautions.

Spark Plug and Brake Shoe Wear

Spark Plug Maintenance and Replacement

Instructions for removing, inspecting, cleaning, and installing spark plugs.

Rear Brake Shoe Wear Indicator

Explains how to check rear brake shoe wear using the reference mark and arrow.

Battery Maintenance and Service

Battery Specifications, Handling, and Storage

Details battery type, maintenance-free features, disposal, and storage recommendations.

Battery Removal, Installation, and Charging

Procedures for safely removing, installing, and charging the vehicle battery.

Electrical System Components

Fuse Box Location and Fuse Replacement

Details fuse box location, fuse ratings, and procedures for replacing blown fuses.

Suspension Inspection Guide

How to inspect front and rear suspension for proper function and oil leakage.

Bulb and LED Replacement

Headlamp Bulb Replacement Procedure

Steps for removing and replacing the headlamp bulb, including safety precautions.

Turn Signal and Tail/Stop Lamp Bulb Replacement

Procedures for replacing front turn signal, rear turn signal, and tail/stop lamp bulbs.

Emission Control Systems

Catalytic Converter Function and Protection

Explains the role of the catalytic converter in emissions control and how to protect it.

Evaporative Emission Control System

Describes the system preventing fuel vapor release and its components for emission standards.

Vehicle Storage and Retrieval

Vehicle Storage Procedures for Extended Periods

Steps for preparing the vehicle for extended storage to prevent deterioration and rust.

Removal from Storage and Pre-Ride Checks

Procedures for bringing the vehicle out of storage and performing initial checks.

Basic Troubleshooting Guide

Engine Starting Problems and Solutions

Identifies common causes and solutions for the engine not starting.

Engine Stalling and Poor Pick-up Issues

Troubleshooting for engine stalling, poor acceleration, and related system checks.

Electrical System Troubleshooting

Solutions for problems related to horn sound, lights, and electrical connections.

Road Signs Explained

Mandatory Traffic Signs

Explains mandatory traffic signs and their importance for road safety and compliance.

Cautionary and Informatory Signs

Describes cautionary signs for road conditions and informatory signs for directions.

Vehicle Warranty Information

Vehicle Warranty Scope and Coverage

Outlines what Hero MotoCorp warrants for the vehicle, its duration, and conditions.

Warranty Terms and Conditions

Lists the specific terms, limitations, and agreements for vehicle warranty coverage.

Battery Warranty Details

Battery Warranty Period and Terms

Details the warranty period and conditions specific to the vehicle's battery.

Emission Warranty Information

Emission Warranty Scope, Terms, and Components

Defines the coverage, duration, and conditions for emission-related warranty.

Hero Genuine Parts

Benefits of Using Genuine Hero Parts

Highlights advantages like longevity, economy, safety, and quality from using genuine parts.

Consequences of Using Non-Genuine Parts

Lists potential damages, performance issues, and safety risks from using non-genuine parts.

Zonal/Regional/Area Offices

Hero MotoCorp Central Zone Offices

Contact information for Hero MotoCorp offices in the Central Zone.

Hero MotoCorp East Zone Offices

Contact information for Hero MotoCorp offices in the East Zone.

Hero MotoCorp North Zone Offices

Contact information for Hero MotoCorp offices in the North Zone.

Hero MotoCorp South Zone Offices

Contact information for Hero MotoCorp offices in the South Zone.

Hero MotoCorp West Zone Offices

Contact information for Hero MotoCorp offices in the West Zone.

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