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HERO XTREME 200R User Manual

HERO XTREME 200R
80 pages
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PREFACE
No : IB15A
Thank you for selecting a Hero MotoCorp XTREME 200R. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable environment legislation and strengthen the green
supply chain.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME 200R. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad
to provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

Questions and Answers:

HERO XTREME 200R Specifications

General IconGeneral
Displacement199.6 cc
Max Power18.4 PS @ 8000 rpm
Max Torque17.1 Nm @ 6500 rpm
Transmission5 Speed constant mesh
Front BrakeDisc
Kerb Weight149 kg
Wheelbase1338 mm
Fuel SystemCarburetor
StartingSelf Start
Frame TypeDiamond Type
Overall Length2062 mm
Seat Height795 mm
Engine TypeAir cooled, 4 Stroke 2 Valve Single cylinder OHC
Fuel Capacity12.5 liters
Compression Ratio10:1
IgnitionDigital
ClutchMulti Plate Wet Clutch
Front SuspensionTelescopic hydraulic
Rear SuspensionMono Shock
Front Tyre100/80-17
Rear Tyre130/70-R17
Rear BrakeDisc

Summary

Preface

Vehicle Identification

VIN and Engine Number Identification

Locating and understanding the Vehicle Identification Number (VIN) and Engine Number.

Model Variants and Usage

Information on vehicle variants and when VIN/Engine numbers are required.

Vehicle Views

Front View Identification

Key components visible from the front of the vehicle.

Rear View Identification

Key components visible from the rear of the vehicle.

Top View Identification

Identifies handlebar controls and dashboard instruments.

Side Views Identification

Components on the left and right sides of the motorcycle.

Vehicle Specifications

Dimensions, Weight, and Capacities

Vehicle size, weight, and fluid capacities.

Engine and Chassis Specifications

Engine performance metrics, bore, stroke, and suspension details.

Tyre, Brake, Transmission, and Electrical Specs

Detailed specifications for tyres, brakes, transmission, and electrical components.

Safety and Riding Practices

General Safety Information

Critical safety advice for operation and rider protection.

Safe Riding Techniques

Defensive riding, visibility, and riding within limits.

Protective Gear and Helmet Use

Importance of helmets, apparel, and riding gear.

Vehicle Components and Controls

Ignition Switch Operation

Function of the ignition switch and its key positions.

Instrument Panel and Indicators

Dashboard indicators and their meanings.

LCD Panel Functions

Digital clock, odometer, and tripmeters operation.

Handlebar Control Switches

Function of switches on left and right handlebars.

Engine Stop Switch and ABS Indicator

Operation of engine stop switch and ABS indicator lights.

Side Stand Indicator/Switch

Function of the side stand indicator and switch.

Fuel System Operation

Fuel Tank and Access

Fuel tank capacity, unlocking the cap, and filling.

Fuel Valve Settings

Function of the fuel valve and its positions (ON, OFF, RES).

Seat Lock and Helmet Holder

Seat Lock Mechanism

How to lock and unlock the vehicle seat using the ignition key.

Helmet Holder Location

Describes the location and use of the helmet holder.

Pre-Ride Inspection

Daily Vehicle Inspection Checklist

Checks to perform before riding the vehicle.

Starting the Engine

Engine Starting Procedure

Step-by-step guide on how to start the vehicle's engine.

Riding and Braking

Running-in Period Guidelines

Recommendations for the first 500 km of vehicle operation.

Gear Shifting and Braking Techniques

Instructions on how to shift gears and use the brakes effectively.

Anti-lock Braking System (ABS)

Details on how the ABS system enhances safety during braking.

Parking and Tool Kit

Parking Procedures

Guidelines for safely parking the vehicle on main or side stands.

Tool Kit Contents and Use

Lists the tools included in the kit and their purpose.

Vehicle Cleaning and Maintenance

Cleaning and Washing Instructions

Steps for properly washing and cleaning the vehicle.

Importance of Regular Maintenance

Explains why maintenance is crucial for vehicle performance and longevity.

Maintenance Safety

Safety Precautions for Maintenance Tasks

Critical safety warnings and precautions to follow during maintenance.

General Safety Precautions

Hazard Avoidance During Servicing

Precautions against hazards like exhaust fumes, hot parts, and moving parts.

Maintenance Schedule

Scheduled Maintenance Intervals

Service tasks at specified kilometers or time intervals.

Spark Plug and Engine Oil Service

Spark Plug Inspection and Replacement

Procedure for checking, cleaning, and replacing the spark plug.

Engine Oil Specifications and Checks

Recommended engine oil, capacity, and checking levels.

Engine Oil Replacement

Engine Oil Level Check and Top-Up

Step-by-step guide for checking and topping up engine oil.

Engine Oil Replacement Procedure

Instructions for draining and replacing the engine oil.

Filter Maintenance

Oil Filter Screen Cleaning

Procedure for cleaning the oil filter screen and centrifugal filter.

Air Cleaner Element Inspection

How to inspect, clean, and replace the air cleaner element.

Carburetor and Valve Adjustment

Carburetor Idle Speed Adjustment

Steps to adjust the engine's idle speed for optimal performance.

Valve Clearance Adjustment

Procedure for checking and adjusting valve clearance for engine health.

Clutch and Throttle Operation

Clutch Lever Free Play Adjustment

How to adjust the clutch lever free play for smooth operation.

Throttle Operation and Cable Inspection

Checking throttle grip smooth rotation and cable condition.

Drive Chain Maintenance

Drive Chain Slackness Adjustment

How to check and adjust the drive chain slack for proper tension.

Drive Chain and Sprocket Inspection

Inspecting the drive chain and sprockets for wear and damage.

Drive Chain Cleaning and Lubrication

Chain Cleaning and Lubrication Process

Steps for cleaning and lubricating the drive chain according to recommendations.

Drive Chain Slider Inspection

Checking the drive chain slider for wear and replacement needs.

Brake System Maintenance

Front Brake System Checks

Inspecting front brake fluid level, pads, and caliper.

Rear Brake System Checks

Inspecting rear brake fluid level, pads, and caliper.

Brake Pad Wear Inspection

Checking brake pad wear and when to replace them.

Suspension and Wheel Maintenance

Suspension System Inspection

Checking the front forks and rear mono shock for proper function and leaks.

Wheel Removal and Installation

Procedures for removing and installing front and rear wheels.

Tyre Care and Safety

Tubeless Tyre Information

General information about tubeless tyres and their benefits.

Tyre Air Pressure and Inspection

Guidelines for checking tyre pressure and inspecting for wear or damage.

Tyre Repair and Replacement

Information on tyre repair limitations and recommended replacement guidance.

Battery and Fuse Management

Battery Information and Precautions

Details on battery type, safety warnings, and charging advice.

Fuse Replacement Procedure

Step-by-step guide for replacing blown fuses.

Lighting and Switch Adjustments

Stop Lamp Switch Adjustment

How to adjust the stop lamp switch for correct brake light activation.

Headlamp Focus Adjustment

Procedure for adjusting the headlamp beam for optimal visibility.

Emission Control Systems

Catalytic Converter Care

Guidelines to protect the catalytic converter and maintain emission standards.

Air Suction Valve (ASV) System

Explanation of the air suction valve's role in emission control.

Basic Troubleshooting

Starting Engine Problems

Troubleshooting steps for when the engine fails to start.

Engine Stalling and Performance Issues

Solutions for common problems like engine stalling or poor pick-up.

Electrical System Troubleshooting

Steps to diagnose and fix issues with lights, horn, and electrical components.

Periodic Service Jobs

Recommended Service Tasks

A list of maintenance jobs to be performed at regular service intervals.

Service and Ownership Records

Service Record Sheet

A log for recording completed services and maintenance.

Service Advice Sheet

Sheet for recording advice on wear and tear component replacement.

Ownership Record and Data

Section for recording owner and vehicle details for reference.

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