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Herz pelletstar 60 - User Manual

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Operating instructions
pelletstar 10 60

Table of Contents

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Summary

Introduction and Warranty Information

Warranty and Guarantee Details

Details warranty terms, conditions, and exclusions for HERZ boiler systems.

Safety Notes and Precautions

General Safety Instructions

Provides essential safety guidelines for system operation, maintenance, and general precautions.

Warning Notes and Symbols

Explains warning symbols and their meanings related to system handling and hazards.

Basic Safety Information

Covers essential safety principles for operation, installation, and maintenance by qualified personnel.

Operation and Maintenance Guidelines

General Operation Notes

Emphasizes proper operation and maintenance by qualified personnel, adhering to warnings.

Operational Safety Instructions

Details general safety instructions for operating the system, including emergency procedures.

Maintenance Safety Measures

Outlines general safety measures and precautions required before starting maintenance work.

Fuel Specifications

Wood Pellets Requirements

Specifies the required properties and quality standards for wood pellets used in the HERZ pelletstar boiler.

System Components Overview

Equipment Functioning Details

Feeder System Description

Explains the process of fuel transport from the storeroom to the combustion chamber.

Combustion Air Control

Describes the differentiation and control of primary and secondary air supply for combustion.

Boiler Operation, Safety, and Start-up

Boiler Operation Procedures

Details automatic ignition, heat requirement control, and operational temperature limits.

Safety Devices Functionality

Explains the safety devices like the safety valve and temperature limiter, and their functions.

Initial System Start-up

Outlines the procedure for initial system start-up, including commissioning and operator explanation.

Operating Temperatures

Boiler Temperature Range

Specifies the operational range for boiler temperature and the importance of return flow temperature.

Impermissible Temperature Conditions

Discusses consequences of operating at temperatures that are too high or too low.

System Operating Conditions

Cold Start Procedure

Explains the procedure for starting the system when the boiler room temperature is low.

Control and Burn-out Phases

Explains modulated operation, burn-out, and burner cleaning phases.

Heat Exchanger and Flame Monitoring

Details heat exchanger cleaning and flame monitoring functions.

Frost Protection and Lambda Control

Explains frost protection mechanisms and lambda control for optimizing combustion.

Temperature Manager System

Temperature Manager Overview

Illustrates the temperature manager's function in controlling heat demands of modules.

Menu Navigation and Settings

Starting the System Display

Details the condition required to switch on the display and the initial startup process.

Main Menu Navigation

Shows the main display screen with key values and explains navigation buttons.

Operation and Handling

Describes interaction with the touch panel and screen navigation.

Code Entry and Access

Details how to enter a code to access settings, change values, and activate tests.

Switching Boiler On and Off

Explains the procedure and conditions for switching the boiler on and off.

Date and Time Settings

Describes how to set and synchronize the date and time using NTP or manually.

Fault Messages and Warnings

Shows how fault messages are displayed and categorized (actual vs. archive).

Module Overviews

Module Selection Interface

Lists all available modules (Boiler, Buffer, etc.) and how to navigate their menus.

Boiler Module Details

Boiler Overview Screen

Displays the main overview screen for the boiler module.

Boiler Status Information

Shows boiler status screens with key parameters and data.

Boiler Settings Configuration

Details settings related to residual heat, hysteresis, power, and fuel.

Buffer Module Details

Buffer Overview Screen

Displays the general overview screen for the buffer module.

Buffer Status Information

Shows buffer status screens with temperature readings and pump status.

Buffer Settings Configuration

Details settings like winter/summer temperatures and difference temperatures.

Hot Water Tank Module Details

Hot Water Tank Overview

Shows general overview screens of the hot water tank module.

Hot Water Tank Status

Displays status screen for the hot water tank, including temperature and valve settings.

Hot Water Tank Settings

Details settings for must temperature, loading times, and legionella protection.

Heating Circuit Module Details

Heating Circuit Overview

Shows the general overview screen for the heating circuit module.

Heating Circuit Status

Displays status screens for heating circuit, including temperatures and mixer/pump status.

Heating Circuit Operation Modes

Explains different operating modes for the heating circuit.

Time Mode Module

Time Program Configuration

Details the time program settings for the time mode.

Solar Module Details

Solar Overview - Program 1

Displays the overview screen for Solar Program 1.

Solar Status - Program 1

Shows status screens for Solar Program 1 with key parameters.

Solar Settings - Program 1

Details settings for Solar Program 1, including antifreeze and rotation speed.

Hydraulic Compensator Module

Hydraulic Compensator Overview

Displays the overview screen for the hydraulic compensator.

Hydraulic Compensator Status

Shows status screen for hydraulic compensator, including temperatures and pump states.

Hydraulic Compensator Settings

Details settings for switch on barrier and temperature increase.

Net Pump Module

Net Pump Overview

Displays the overview screen for the net pump.

Net Pump Status

Shows status screen for the net pump, including temperatures and pump state.

Net Pump Settings

Details settings for switch on barrier and temperature increase for the net pump.

Zone Valve Module

Zone Valve Overview

Displays the overview screen for the zone valve.

Zone Valve Status

Shows status screen for the zone valve, including temperatures and valve state.

Zone Valve Settings

Details settings for switch on barrier and temperature increase for the zone valve.

External Requirement Module

External Requirement Overview

Displays the overview screen for external requirements.

External Requirement Status

Shows status screen for external requirements, including active demand and analog values.

External Requirement Settings

Details settings for external must temperature and analog must activation.

Menu Settings Configuration

Network Configuration

Details settings for IP address, subnet mask, gateway, and VNC port.

Modbus Communication Settings

Details Modbus TCP settings like port, timeout, and buffer size for data exchange.

Email Sending Configuration

Explains how to configure email settings and add recipients.

Server Settings for Email

Covers configuration of mail server, email address, and port for sending emails.

Terms and Definitions

Boiler Module Terminology

Explains terms related to the boiler module, such as temperatures, power, and sensors.

Buffer Module Terminology

Explains terms related to buffer temperatures, switching, and outside temperature.

Hot Water Tank Module Terminology

Explains terms related to hot water tank temperatures, pumps, and valves.

Heating Circuit Module Terminology

Explains terms related to flow/backflow temperatures, room temperature, and mixer/pump status.

Solar Module Terminology

Explains terms for solar module overview, status, and settings (Program 1).

Hydraulic Compensator Module Terminology

Explains terms related to hydraulic compensator temperature, existing/required temp., and pumps.

Net Pump Module Terminology

Explains terms related to net pump existing/required temperature, switch on barrier, and temp. increase.

Zone Valve Module Terminology

Explains terms related to zone valve existing/required temperature, switch on barrier, and temp. increase.

External Requirement Definition

Defines external requirement, digital and analog inputs.

Fault Reports and Troubleshooting

Boiler and Combustion Sensor Faults

Lists faults related to boiler, combustion room, flue gas, back flow, stoker, and temp. sensors.

Heating Circuit and Collector Sensor Faults

Lists faults for circulation, HC sensors, collector sensors, and solar tank sensors.

Hydraulic, Overheat, and Antifreeze Faults

Lists faults for hydraulic compensator, overheat, solar overheating, and antifreeze conditions.

BFP, Ignition, Fire Out, and Lambda Faults

Lists faults for BFP, ignition, fire out, temperature control, STL, lambda, and empty ash pan.

Level, Grate Cleaning, and Suction Faults

Lists faults for level sensors, grate cleaning, suction mode, suction valve, and ash container.

Non-Display Faults and Maintenance

Boiler Output Reduction Issues

Addresses gradual decrease in boiler output due to ash/slag, clogged exchangers, or poor fuel.

Operating Temperature Not Reached

Discusses causes for not reaching operating temperature, like fuel quality or low fuel level.

Ash Emission from Chimney

Covers reasons for ash emission, such as dirty fly ash container or high fan speeds.

Maintenance Schedule

Weekly Maintenance Tasks

Outlines weekly inspection of the entire boiler system and fuel store.

Periodic Maintenance (4-10 Weeks)

Details ash pan and combustion chamber cleaning every 4-10 weeks.

Periodic Maintenance (4 Weeks)

Covers controller operation, fault messages, fan checks, and combustion chamber cleaning.

EC Declaration of Conformity

Annex: Screed Drying Operation

Screed Drying Mode Profile

Details the flow must temperature profile for the screed drying operation mode.

Notes Section

Herz pelletstar 60 Specifications

General IconGeneral
Fuel TypeWood pellets
Nominal Heat Output60 kW
Heating capacity60 kW
Efficiency93%
Hopper capacity300 kg
Power supply230 V

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