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X-HiPro 358-408-418 X4
HIAB X-HiPro 358-408-418 X4 User Manual
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This
operator’s
manual
is
an
Original
Instruction
and
applies
to
cranes
with
serial
number
from:
3580001,
4080001,
4180001
2018-01
Operator's
Manual
GB
HIAB
X-HiPro
358-408-418
X4
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
This Operator's Manual Is Intended for Operators of this HIAB Crane
7
Cleanliness Certificate
8
Indications in the Operator's Manual
8
2 Structure and Parts of the HIAB Crane
12
Main Groups
12
Crane Base with Column and Slewing System
12
Stabiliser System
13
Boom System
13
Accessories on the Boom System
14
Operating System - Hydraulic Components
17
LHV Load Holding Valves
18
Description of HIAB X-Hipro 358-408-418
18
Accessories that Can be Fitted in a X-Hipro 358-408-418
19
3 Safety Precautions and Warnings
20
Operating Conditions
20
Wind Speeds
21
Definition of a HIAB Loader Crane
22
Noise Declaration
23
Signs on the Crane
24
Maximum Load [AR+]
25
Maximum Load Moment
27
Signals When Using a Crane [AR+]
29
Use of the Crane
33
Preparations for Use
35
Crane Operation
36
Driving with the Crane
38
Use of Lifting Equipment
39
Use of Demountable Cranes
39
Ending Crane Operation
40
4 The Hipro System
41
Control System SPACE X4
41
How the Safety System Works
41
Components of the Hipro System
43
Standard Symbols and Functions of the Crane and the Stabiliser System
44
Main Control Valve
46
Different Stabiliser Control Valves
46
User Panel
47
Indicator Leds on User Panel
47
Dump Valves
49
Pressure-Reducer Filter
50
Lamp Pole [Option]
50
Xsdrive Controller
50
Indicator Leds on Xsdrive Controller
51
Buttons
52
Menus
53
Standard Functions and Symbols
55
Battery and Battery Charger Xsdrive
56
Combidrive Controller
57
Displays
58
Buttons
60
Menus, Standard Functions and Symbols
62
Battery and Battery Charger
66
5 Starting Crane Operation
67
Starting Operations [AR+]
67
Set the Stabiliser System
69
Stabiliser System and Ground Conditions
71
Activate the Stabiliser System
72
Extend the Stabiliser Extensions
72
Set the Stabiliser Legs [AR+]
73
Operate the Boom System out of Transport Position
77
BDA Boom Deployment Assistance [AR+]
79
6 During Operation
81
Functions
81
Controlling the Crane Speed with the Controller Xsdrive
81
Controlling the Crane Speed with the Controller Combidrive
81
Supervision of Spools
82
APO Automatic Power off
82
ADO Automatic Dump Function
82
ASC Automatic Speed Control
83
ADC Automatic Duty Control
83
PFD Pump Flow Distribution
83
Slewing Sector [Option]
84
LSS-V Load Stabilising System-Vertical [Option]
84
OLP (Overload Protection)
85
OLP - Indications on the Controller
86
Xsdrive
86
Combidrive
86
To Release OLP
87
Manual Extensions [Option]
88
7 Ending Crane Operation
92
Operate the Boom System into Transport Position
92
Operate the Boom System
93
Placing the Stabiliser System in the Transport Position
94
Switching off the Control System
98
Emergency Operation Valve-V200
99
TWI Transport Warning Interface [Option]
100
8 Maintenance and Service
102
Service
102
Warranty
103
Follow the Maintenance Instructions
104
Daily Inspection
105
Monthly Inspection and Maintenance
108
Annual Maintenance
109
Lubrication
110
Lubrication Schedule [AR+]
111
Lubrication of the Gearbox
112
Lubrication of the Slewing Bearing
112
Lubrication of Bearing Assemblies
113
Lubrication of Slide Pads in the Boom System
115
Lubrication of the Hooks
116
Hydraulics
116
Replacing the Cartridge in Return Oil Filter
116
Replacing the Cartridge in Pressure-Reducer Filter - V200
117
Replacing the Cartridge in Pressure-Reducer Filter - V80R
118
Replacing the Cartridge in High Pressure Filter
121
Checking the Oil Tank Level
123
Changing the Hydraulic Oil
123
Bleeding Air from the Hydraulic System
126
Troubleshooting
126
Main Fuses
126
Faults on the Crane
128
Display [Option]
131
9 Decommissioning
133
Decommissioning a Crane
133
10 Technical Data
135
Documentation
135
Identification of the Loader Crane
135
Abbreviations
136
Daily Inspection Checklist to Photocopy
137
4
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HIAB X-HiPro 358-408-418 X4 Specifications
General
Brand
HIAB
Model
X-HiPro 358-408-418 X4
Category
Construction Equipment
Language
English
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