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HIAB
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X-HiPro 162
HIAB X-HiPro 162 User Manual
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This
operator’s
manual
is
an
Original
Instruction
and
applies
for
cranes
from
serial
number:
BL142HP00001,
BL162HP00001,
BL192HP002953,
BL232HP00001,
BL262HP00001,
BL302HP00001
2017-02
Operator's
Manual
GB
HIAB
X-HiPro
142/162/192/232/262/302
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
This Operator's Manual Is Intended for Operators of this HIAB Crane
7
Indications in the Operator's Manual
8
2 Structure and Parts of the HIAB Crane
11
Main Groups
11
Crane Base with Column and Slewing System
11
Stabiliser System
12
Boom System
13
Accessories on the Boom System
14
Operating System - Hydraulic Components
17
LHV Load Holding Valves
18
Description of HIAB X-Hipro
18
3 Safety Precautions and Warnings
19
Operating Conditions
19
Wind Speeds
20
Definition of a HIAB Loader Crane
21
Determination - Hoist
24
Maximum Load
24
Signs on the Crane
27
Maximum Load
27
Maximum Load Moment
30
Lifting Loads with Hoist
33
Signals When Using a Crane
34
Use of the Crane
38
Preparations for Use
40
Crane Operation
41
Service Platform [Option]
44
Driving with the Crane
44
Use of the Hoist
44
Use of Lifting Equipment
46
Use of Demountable Cranes
46
Ending Crane Operation
47
4 The Hipro System
48
Control System SPACE X4
48
How the Safety System Works
48
Components of the Hipro System
50
Main Control Valve
51
Different Stabiliser Control Valves
52
User Panel
53
Indicator Leds on User Panel
54
Dump Valves
56
Pressure Reduction Filter
56
Lamp Pole [Option]
57
Xsdrive Controller
57
Indicator Leds on Xsdrive Controller
58
Buttons
59
Menus
61
Standard Function Symbols
62
Battery and Battery Charger Xsdrive
63
Combidrive Controller
64
Displays
65
Buttons
67
Main Menus
68
Battery and Battery Charger
73
Control Platform [Option]
74
High Seat [Option]
74
5 Starting Crane Operation
76
Starting Operations
76
Set the Stabiliser System
78
Stabiliser System and Ground Conditions
80
Activate the Stabiliser System
81
Extend the Stabiliser Extensions
81
Set the Stabiliser Legs
83
Operate the Boom System out of Transport Position
87
BDA Boom Deployment Assistance [Option]
89
6 During Operation
92
Functions
92
OLP (Overload Protection)
96
OLP - Indications on the Controller
97
Xsdrive
97
Combidrive
98
To Release OLP
98
OLP Release on User Panel
99
OLP Release on Controller Xsdrive
99
OLP Release on Controller Combidrive
99
Manual Extensions [Option]
99
7 Change from Hoist to Hook Operation
103
8 Ending Crane Operation
107
Operate the Boom System into Transport Position
107
Placing the Stabiliser System in the Transport Position
110
Retract the Stabiliser Extensions
113
Switching off the Control System
115
Emergency Operation Valve-V200
116
TWI Transport Warning Interface
118
9 Maintenance and Service
119
Service
119
Warranty
120
Follow the Maintenance Instructions
121
Daily Inspection
122
Monthly Inspection and Maintenance
124
Annual Maintenance
126
Hoist Maintenance
126
Check Rope
128
Cleaning the Rope
128
Course and Requirements of the Rope
129
Change of Rope
130
Maintenance and Monitoring of Rope End
132
Lubrication
132
Lubrication Schedule
134
Lubrication of Rope Guide and Top Roller
135
Lubrication of the Upper Column Bearing
135
Hydraulics
136
Slewing Housing: Checking the Oil Level/Oil Change
136
Replacing the Cartridge in Return Oil Filter
137
Replacing the Cartridge in Pressure Reduction Filter
138
Checking the Oil Tank Level
138
Changing the Hydraulic Oil
138
Check Gear Oil
141
Change of Gear Oil
142
Bleeding Air from the Hydraulic System
142
Troubleshooting
143
Main Fuses
143
Faults on the Crane
145
Faults in the Hoist
146
Display [Option]
148
10 Decommissioning
150
Decommissioning a Crane
150
11 Technical Data
152
Documentation
152
Theoretical Using Time Hoist
152
Performance Data TC1, Rope Capacity
153
Performance Data TC2, Rope Capacity
153
Abbreviations
154
4
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HIAB X-HiPro 162 Specifications
General
Brand
HIAB
Model
X-HiPro 162
Category
Construction Equipment
Language
English
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