What to do if the HIAB Construction Equipment crane does not react to controls?
To resolve the issue of a HIAB Construction Equipment crane not responding to controls but showing indicator lamps on the user panel, it might be in an OLP (Overload Protection) situation. Try performing movements to reduce the load moment. If necessary, release the OLP.
Why are the slewing movements irregular or noisy in my HIAB 335K HiPro CD CE Construction Equipment?
If you experience irregular or noisy slewing movements in your HIAB Construction Equipment, it could be due to several reasons: * Insufficient oil in the hydraulic system. Solution: Top up the oil tank. * Insufficient oil in the slewing housing. Solution: Top up the oil in the slewing housing to the required level. * The upper slewing bearing is not properly lubricated. Solution: Lubricate the bearing. * Damaged bearings in the slewing housing. Solution: Go to a HIAB service workshop.
What to do if one remote control function is inoperative on HIAB Construction Equipment?
If a remote control function is inoperative on your HIAB Construction Equipment, it might be because the remote control lever was not in neutral at start up. To solve this: 1. Push in the stop button. 2. Ensure all levers are in neutral. 3. Pull out the stop button. Also, check the cables between the DA-modules.
Why is the hydraulic pump making a noise on my HIAB Construction Equipment?
If the hydraulic pump on your HIAB Construction Equipment is making noise, there are a few potential causes: * The oil tank filler cap air filter may be blocked. Clear the blockage or replace the entire filler cap. * The oil level in the tank might be too low. Top up the oil tank and bleed the hydraulic system. * The pump itself could be faulty. In this case, you should go to a HIAB service workshop.
What to do if the stabiliser extensions do not slide out on HIAB 335K HiPro CD CE Construction Equipment?
If the stabiliser extensions on your HIAB Construction Equipment do not slide out, it could be because: * The extensions are still locked. In this case, unlock the extensions. * There is a hydraulic fault. In this case, you should go to a HIAB service workshop.
How to fix HIAB 335K HiPro CD CE when the safety system does not work?
If the safety system of your HIAB Construction Equipment does not work, it might be due to defective fuses. Remove the covers and replace the fuses in: the user panel bottom 2x15A, the user panel cover 2x7,5A and 3x3A. Check all cable connections and close the covers.
What to do if add-on equipment does not work properly on HIAB Construction Equipment?
If the add-on equipment on your HIAB Construction Equipment isn't working properly, check that the connectors are properly connected according to the instructions. If the problem persists, it could be another defect, and you should go to a HIAB service workshop.
General| Brand | HIAB |
|---|---|
| Model | 335K HiPro CD CE |
| Category | Construction Equipment |
| Language | English |
Details conformity with EU machinery directive and essential health/safety requirements.
Describes how to identify the loader crane via mark, type, and serial number.
Explains safety indications (DANGER, WARNING, CAUTION) and common notations used in the manual.
Lists the main groups of the HIAB crane, including base, boom, stabiliser, and operating systems.
Details components of the crane base, column, and slewing mechanism.
Describes the boom system, including booms and hydraulic extensions.
Accessories fitted between boom tip and load, like pallet forks or grapples.
Accessories for slinging, like hooks, shackles, and eye-bolts.
Explains the stabiliser system, including beams, extensions, legs, and support plates.
Lists key hydraulic components of the operating system, such as oil tank and pump.
Describes load-holding valves as a safety device for cylinders to hold position.
Provides a description of the HIAB 335K crane, including lifting capacity and standard equipment.
Specifies conditions for safe crane operation, including ventilation, wind, and temperature limits.
Defines the usage and permitted duties of a HIAB loader crane.
Declares noise emission values for loader cranes according to relevant ISO standards.
Illustrates and explains various warning signs found on the crane.
Explains lifting capacity, load moment, load plate, and load diagram.
Continues explanation of maximum load, load plate, optimum position, and danger warnings.
Explains the load diagrams, working zones, and lifting capacity curves.
Describes how the OLP system responds to maximum load moment and locked movements.
Provides guidelines on sling length, angles, and mode factors for safe lifting.
Advises on optimal positioning for lifting loads to maximize crane capacity.
Instructions for loading/unloading below ground level, including boom angles.
Guidance on lifting heavy loads with specific boom positions.
Illustrates and explains standard hand signals used for crane operation.
Presents a table of wind speeds, types, and their characteristics.
Covers starting crane operation, ground checks, parking brake, and stabiliser leg placement.
Continues section on crane usage, covering stabiliser legs and accessories.
Continues section on crane usage, covering parked position operation and preparation.
Continues section on crane usage, covering electrical safety and general operation rules.
Continues section on crane usage, covering safety checks and boom movements.
Continues section on crane usage, covering load pushing, extension boom use, and lever movements.
Continues section on crane usage, covering driving with crane and ending operation.
Safety guidelines for using lifting accessories and add-on equipment.
Safety precautions for mounting and dismounting the crane to the vehicle.
Introduces the SPACE 5000 safety system and its integration with CombiDrive2.
Explains the sensor-based operation and decision-making process of the safety system.
Lists and describes the main components of the SPACE safety system.
Describes the main control valve's role and operation.
Details the user interface and its functions for system control.
Describes the pressure reduction filter's function in the system.
Explains the automatic dumping function for preventing oil overheating.
Details the function of dump valve 2 for stabiliser system control.
Mentions the decoder unit for radio communication.
Describes the remote controller as the primary device for crane operation.
Explains the selector valve's function in directing oil flow.
Describes the function of warning lamps on stabiliser legs for status indication.
Lists the various operating components of the safety system.
Explains how lever movement affects function speed based on oil flow.
Illustrates the function of each lever on the main control valve.
Details the stabiliser control valve and its lever functions.
Describes the valve for extra stabiliser legs and its lever functions.
Explains the selector valve used to choose between crane and stabiliser functions.
Details controls and safety for cranes equipped with a high seat.
Describes the OPS system for operator protection from boom movements.
Details the functions of buttons on the SPACE 5000 user panel.
Explains the meaning of indicator LEDs on the SPACE 5000 user panel.
Continues explanation of LEDs for cylinder pressure, remote control, manual extensions, etc.
Describes the CombiDrive2 controller, its radio/cable operation, and menu system.
Discusses cable connection, low ambient temperature effects, and centre display functions.
Explains display symbols for various functions and error codes.
Details error indication, error code display, and how to view error codes.
Outlines the three main menus (CRANE, EXTRA, ON-OFF) and their operation.
Shows symbols for the 8-lever controller in the CRANE menu.
Shows symbols for the 6-lever controller in the CRANE menu.
Details the EXTRA menu and lever functions for a 6-lever controller.
Lists lever functions for EXTRA menu on 6 and 8-lever controllers.
Lists lever functions for EXTRA menu with 2 stabiliser control valves.
Details the ON-OFF menu for functions like start, stop, and throttle.
Explains the CD2 battery charger, its displays, charging time, and battery status.
Covers installing the battery, controller locking/unlocking, and automatic dump function.
Explains disconnecting automatic dump, ASC, and ADC functions.
Details PFD Pump flow distribution and controlling crane speed with VSL.
Covers placing the vehicle correctly, including general and particular cases for leveling.
Details engaging the PTO and starting the safety system via the user panel.
Steps for fastening the controller and establishing a radio link for remote operation.
Explains cold starting procedures for the controller and operating the stabiliser system.
Instructions for extending stabiliser extensions and setting legs for full crane capacity.
Steps for operating non-tiltable stabiliser legs and additional optional legs.
Guides on operating the crane from parked position using manual or remote control.
Steps to operate the boom system after setting up the crane.
Explains the OLP function, pre-warning, and OLP cut-in for the HiPro CD Crane.
Details OLP warnings (50-100%) visible on the controller and user panel.
Describes OLP occurrence in the stabiliser system and its effects.
Explains VSL-OLP occurrences and how to release OLP with CombiDrive2.
Explains how manual control behaves during prohibited movements and OLP override usage.
Instructions for folding the crane and operating stabiliser legs manually or remotely.
Steps for securing stabiliser extensions and legs in transport position.
Procedures for switching off the safety system and disengaging the PTO.
Details emergency operation procedures for bringing the crane to parking position.
Emergency operation steps for stabiliser extensions and legs using separate control valves.
Explains the TWI system for transport warnings and related indicators.
Discusses audible warnings and final steps before moving the vehicle.
Provides crucial safety warnings regarding welding, drilling, and reinstalling the crane.
Addresses oil leaks, safety precautions, and steps for dealing with leaks.
Outlines the conditions under which HIAB provides a warranty for the crane.
Emphasizes regular inspection, maintenance, and fault correction by authorized personnel.
Instructions on when to replace filter cartridges based on operating hours and time.
Guidelines for cleaning the crane and accessories, including restrictions on cleaning agents.
Lists daily checks for stabiliser locking devices, shafts, buttons, hook, levers, and electronics.
Instructions to check the crane structure for damage like cracks.
Checks for leaks in hydraulic hoses, lines, and connections, and filter indicators.
Procedure for performing an LED test on the system's indicators.
Instructions to maintain add-on and auxiliary equipment according to supplier guidelines.
Procedures for checking and topping up the oil level in the oil tank.
Guidance on checking and topping up the oil level in the slewing housing.
Outlines monthly checks, including piston rods for corrosion prevention.
Checks for the presence and correct positioning of warning decals.
Inspects pivot pins and bushings for damage and play.
Ensures all bolts and screw fixings are tightened correctly.
Checks the condition of cables and sensors on the boom system.
Refers to carrying out lubrication according to the provided instructions.
Checks hydraulic pump attachment screws and if hydraulic oil needs changing.
Maintain add-on and auxiliary equipment as per supplier instructions.
Details annual maintenance tasks for the hydraulic system and slewing housing.
Specific annual hydraulic system maintenance: change filler cap, oil, and filters.
Annual maintenance for the slewing housing, specifically changing the oil.
General guidance on lubrication, types of grease, and recommended brands.
Provides a schedule for lubricating various parts based on usage hours.
Instructions for lubricating slide pads on the boom system for both rear and front.
Instructions for lubricating front lower slide pads in the boom system.
Details lubrication points and procedures for column bearing and bridge.
Introduces the hydraulics section covering oil levels and changes.
Procedures for checking and changing oil in the slewing housing.
Steps for replacing the cartridge in the return oil filter.
Steps for replacing the cartridge in the pressure reduction filter.
Steps for replacing the cartridge in the high pressure filter.
Procedure for checking the oil level in the hydraulic oil tank.
Detailed steps and safety warnings for changing the hydraulic oil.
Continues hydraulic oil change steps, including waste disposal and approved oils.
Discusses oil viscosity, working temperatures, and environmentally friendly oils.
Post-filling procedures: operating functions, parking, topping up, and bleeding.
Explains when and how to bleed air from the hydraulic system.
Introduces troubleshooting for faults detected by the microprocessor.
Identifies main fuses, probable causes for faults, and actions for fuse replacement.
Provides a table of common faults, probable causes, and rectification actions.
Continues fault table for issues like non-working functions, pump noise, and slewing movements.
Continues fault table for add-on equipment, hydraulic leaks, and external display issues.
Instructions for placing, starting, and operating modes of the external display.
Details error display mode, clearing errors, and switching between modes.
Covers environmental considerations, waste disposal, and recycling of crane materials.
Emphasizes compliance with local regulations for oil/grease disposal and draining.
Instructions for sorting metal parts for recycling and energy waste for incineration.
Guidance on delivering unsorted waste to a landfill.
Instructions for delivering hazardous waste like oils and greases to collection points.
A table for the installer to fill in valid meters and kilos according to installation instructions.
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