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HIAB 160TM User Manual

HIAB 160TM
197 pages
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Ver. : HIAB160TM-201504
160TM
OPERATING MANUAL
& SPARE PARTS LIST
EN
Cargotec Korea Ltd
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HIAB 160TM Specifications

General IconGeneral
BrandHIAB
Model160TM
CategoryConstruction Equipment
LanguageEnglish

Summary

1. Foreword

2. The Operator’s Manual

2-1. Structure

Describes the components and organization of the operator's manual.

2-2. Indications in the Operator’s Manual

Explains the meaning of symbols, warnings, and notes used in the manual.

2-3. Other indications

Details additional symbols and conventions used for clarity in the manual.

3. Safety precautions and warnings

3-1. Study these instructions carefully!

Emphasizes the critical importance of reading and understanding the manual.

3-2. Knowledge required

Specifies the necessary qualifications and experience for operating the crane safely.

3-3. Operating conditions

Defines the environmental and operational conditions for safe crane use.

3-4. Use and maximum load

Details correct crane usage and defines safe lifting capacity limits.

3-5. Preparation for use

Outlines essential pre-operation checks and safety measures before starting work.

3-6. Use of the crane

Provides instructions and safety guidelines for general crane operation.

3-6-1. Starting crane operation

Details the step-by-step procedure for safely initiating crane operations.

3-6-2. Crane operation

Explains the safe methods and precautions for performing lifting and moving operations.

3-6-3. Ending crane operation

Describes the correct procedures for safely concluding crane operations.

3-7. Driving with the crane

Provides safety instructions and warnings related to driving the vehicle with the crane attached.

3-8. Use of lifting equipment

Covers the safe selection, installation, and usage of lifting accessories.

3-9. Use of demountable cranes

Details safety procedures for mounting and dismounting the crane from the vehicle.

3-10. Maintenance and service

Outlines safety precautions and guidelines for performing maintenance and service on the crane.

3-11. Faults

Describes common faults, their potential causes, and safety measures for rectification.

3-12. Warranty

Explains the conditions under which HIAB provides warranty for the crane.

4. Technical description

4 - 1 Specification

Provides detailed technical specifications and performance data for the crane.

4 - 2 Outline view

Presents a visual overview and dimensional data of the crane's main components.

4 - 3 Lifting capacity table & working radius

Details the crane's lifting capacities at various working radii and boom angles.

4 - 4 Hydraulic diagram

Illustrates the hydraulic system layout and component connections for the crane.

5. General description

5 - 1 Basic operation principle

Explains the fundamental hydraulic principles and power flow for crane operation.

5 - 2 Main components

Identifies and lists the primary structural and functional components of the crane.

5 - 3 Base

Describes the crane's base structure, its connection to the chassis, and mounting.

5 - 4 Column

Details the design and function of the crane's column, supporting the boom system.

5 - 5 Boom system

Explains the construction of the boom system, including extensions and cylinders.

5 - 6 Control Valve

Describes the control valves and their safety functions for crane operation.

5 - 7 Outrigger system

Details the outrigger system's function in stabilizing the crane and preventing tilting.

5 - 8 Winch

Describes the winch's construction, installation, and integrated mechanical brake.

5 - 9 PTO & pump

Explains the PTO and pump's role in providing hydraulic power for crane operation.

5 - 10 Oil Tank

Describes the oil tank's components and function for the hydraulic system.

5 - 11 Top seat (option)

Details the optional top seat, its control valve, and adjustability for operator comfort.

5 - 12 Anti two block system [Option]

Explains the optional anti-two-block system and its function in preventing over-winding.

6. Operation

6 - 1 Before operating the crane

Lists essential pre-operation checks and setup steps before starting crane work.

6 - 2 Warming up when cold weather

Provides procedures for warming up the hydraulic system in cold temperatures to prevent damage.

6 - 3 Operating the outrigger

Explains the function of outrigger control levers and the procedure for deploying outriggers.

6 - 4 Operation of crane

Details the standard control levers and their functions for operating the crane's movements.

6 - 5 Overwinding alarm

Describes the operation of the overwinding alarm system and how to respond if activated.

6 - 6 After operation the crane (for driving)

Outlines the necessary steps to secure the crane for driving after completing operations.

7. Safety instruction when operating

Operate the crane smoothly

Emphasizes smooth crane operation to reduce wear and prevent component troubles.

Outrigger system setup for operation

Ensures proper outrigger system extension and grounding before crane operation.

8. Preventive service & Maintenance

8 - 1 Daily Inspection

Provides a checklist for daily inspections of various crane components to ensure safe operation.

8 - 2 Slewing bearing & mounting bolts

Advises on checking slewing system noise and periodic inspection of mounting bolts.

8 - 3 Wire rope

Explains the correct procedure for fitting and attaching the wire rope to the boom.

8 - 4 Changing a filter insert

Provides guidelines for changing hydraulic system filter inserts for optimal operating economy.

8 - 5 Inspection points when operating

Lists key points to check during crane operation, including leakage and oil temperature.

8 - 6 Inspection after operation

Details checks to perform after operating the crane to ensure readiness for the next use.

8 - 7 Inspection & maintenance after one month in operation

Outlines inspection and maintenance tasks required after the first month of crane operation.

8 - 8 Inspection & maintenance after 6 months in operation

Specifies the inspection and maintenance schedule for every six months of crane operation.

9. Lubrication

9 - 1 Hydraulic oil changing

Explains the procedure and importance of regularly changing hydraulic oil to maintain system health.

9 - 2 Lubrication chart

Presents a detailed chart specifying lubrication points, intervals, lubricants, and quantities.

10. Fault Tracing

Appendix 1 : Wind speeds

Appendix 2 : Signals when using a crane

Lift signal

Describes the hand signal for lifting a load, involving wrist rotation.

Lower signal

Explains the hand signal for lowering a load, using energetic hand movements.

Stop signal

Details the hand signal for stopping all crane movements or holding a load in position.

Emergency stop signal

Illustrates the hand signal for initiating an emergency stop for all crane movements.

Short movement signal

Describes the hand signal for indicating a very short movement of the load.

Change reach signal

Explains the hand signal used to indicate a change in the crane's reach or load position.

Turn signal

Details the hand signal used to indicate the direction of turning for the crane or load.

Open grapple signal

Describes the hand signal for opening the grapple mechanism.

Close grapple signal

Explains the hand signal for closing the grapple mechanism.

Lift open grapple signal

Details the hand signal for lifting the grapple slightly.

Hold grapple signal

Describes the hand signal for holding the grapple in a specific position.

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