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HIAB X-HiPro 142 - User Manual

HIAB X-HiPro 142
154 pages
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This operator’s manual is an Original Instruction
and applies for cranes from serial number:
BL142HP00001, BL162HP00001, BL192HP002953, BL232HP00001,
BL262HP00001, BL302HP00001
2017-02
Operator's Manual GB
HIAB X-HiPro
142/162/192/232/262/302

Table of Contents

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Summary

Introduction to the HIAB Operators Manual

About This Operators Manual

Manual details crane operation, safety, control system, and maintenance procedures.

Manual Indications and Symbols

Explains crucial symbols (Danger, Warning, Caution) and other indicators used throughout the manual.

HIAB Crane Structure and Components

Main Crane Groups Identification

Identifies the primary structural components of the HIAB crane.

Crane Base, Column, and Slewing System

Details the components of the crane's base, column, and slewing mechanism.

Stabiliser System Components

Describes the parts of the stabiliser system, including beams and legs.

Boom System Components

Lists and illustrates the parts that constitute the crane's boom system.

Boom System Accessories

Details optional accessories that can be fitted to the boom system.

Hydraulic Operating System Components

Explains the hydraulic components that form the crane's operating system.

LHV Load Holding Valves Function

Describes the function and purpose of Load Holding Valves (LHV).

HIAB X-HiPro Crane Overview

Provides a brief overview and identification of the HIAB X-HiPro crane models.

HIAB Crane Safety Precautions and Warnings

Safe Operating Conditions for the Crane

Specifies the safe environmental conditions for crane operation.

Wind Speed Guidelines for Operation

Details wind speed classifications and their impact on crane operation.

HIAB Loader Crane Definition and Usage

Defines the HIAB loader crane and its permitted and forbidden duties.

Hoist Determination and Safe Usage

Explains the determination and safe usage of TC hoists.

Maximum Load and Load Plate Interpretation

Covers lifting capacity, load moment, load plates, and optimum positions.

Crane Markings and Safety Signs

Identifies safety signs and warnings found on the crane itself.

Understanding Load Diagrams for Safe Lifting

Explains how to interpret load diagrams for safe lifting operations.

Load Moment and Slinging Safety

Details maximum load moment, OLP situations, and proper slinging techniques.

Safety for Lifting Loads with Hoist

Provides safety guidelines for lifting loads using the hoist.

Crane Operation Hand Signals

Explains standard hand signals used during crane operation.

Safe Crane Operation Procedures

Outlines general procedures and precautions for starting and operating the crane.

Preparations for Safe Crane Use

Covers essential preparation steps before operating the crane.

Crane Operation Safety Practices

Details safety measures and practices during active crane operation.

Service Platform Usage Safety [Option]

Safety guidelines for using the optional service platform.

Driving with the Crane Safely

Precautions to take when driving the vehicle with the crane mounted.

Safe Hoist Operation Guidelines

Safety instructions for operating the hoist accessory.

Lifting Equipment Safety Rules

Safety rules for using various lifting accessories.

Demountable Crane Safety Considerations

Safety considerations for mounting and demounting cranes.

Ending Crane Operation Safely

Procedures for safely concluding crane operations and preparing for transport.

HIAB HiPro System Overview

HIAB SPACE X4 Control System

Overview of the SPACE X4 crane control system and its benefits.

Safety System Operation and Functionality

Explains how the crane's safety system functions using sensors and a microprocessor.

HiPro System Components Identification

Identifies and illustrates the key components of the HiPro system.

Main Control Valve Functions and Symbols

Details the operation and symbols associated with the main control valve.

Stabiliser Control Valves and Operation

Describes different types of stabiliser control valves and their operation.

User Panel and Button Functions

Explains the user panel buttons and their functions for system control.

User Panel Indicator LEDs Explained

Details the meaning of various indicator LEDs on the user panel.

Dump Valves Functionality Explained

Explains the operation of Dump Valve 1 and Dump Valve 2.

Pressure Reduction Filter Function

Describes the function of the pressure reduction filter.

Lamp Pole Indicator Lights [Option]

Details the function of the optional lamp pole with its indicator lights.

XSDrive Controller Operation

Overview of the XSDrive controller, its communication, and safety warnings.

XSDrive Controller Indicator LEDs

Explains the meaning of indicator LEDs on the XSDrive controller.

XSDrive Controller Button Functions

Details the functions of various buttons on the XSDrive controller.

XSDrive Controller Menu Navigation

Provides an overview of the menu structure within the XSDrive controller.

XSDrive Standard Function Symbols

Illustrates standard function symbols for XSDrive controllers.

XSDrive Battery and Charger Information

Information on the XSDrive controller's battery and charging procedures.

CombiDrive Controller Operation

Overview of the CombiDrive controller, its communication, and cable connection.

CombiDrive Controller Displays Explained

Explains the displays and symbols on the CombiDrive controller.

CombiDrive Controller Button Functions

Details the functions of various buttons on the CombiDrive controller.

CombiDrive Controller Main Menus

Describes the main menus and submenus within the CombiDrive controller.

CombiDrive Battery and Charger Information

Information on the CombiDrive controller's battery and charging.

Control Platform Operation [Option]

Details the optional control platform for crane operation.

High Seat Operation Safety [Option]

Describes the optional high seat for crane operation and its safety.

HIAB Crane Starting Operations

Initial Starting Operations Procedure

Steps for safely starting crane operations, including vehicle placement and leveling.

Stabiliser System Setup Guide

Guides on extending and setting stabiliser legs for maximum stability.

Stabiliser System and Ground Conditions

Details requirements for stabiliser system setup and ground support.

Activating the Stabiliser System

Instructions for activating the stabiliser system manually or remotely.

Extending Stabiliser Extensions Procedure

Procedures for extending stabiliser extensions, both manual and hydraulic.

Setting the Stabiliser Legs Correctly

Steps for setting stabiliser legs, including support plates and locking.

Boom System from Transport to Operation

Procedures for moving the boom system from transport to operating position.

BDA Boom Deployment Assistance [Option]

Explains the BDA safety function for boom deployment.

HIAB Crane During Operation Guide

Crane Functions and Controller Operations

Covers controller locking, crane speed control, and system functions.

OLP (Overload Protection) System Details

Explains the OLP function, its activation, and boom system indicators.

OLP Controller Indications Explained

Details OLP status indications for XSDrive and CombiDrive controllers.

Releasing OLP for Overload Correction

Procedures for temporarily releasing OLP to correct overload situations.

Manual Extensions and OLP Management

Operation and OLP management for manual extensions on various controllers.

Hoist to Hook Operation Conversion

Procedure for Hoist to Hook Changeover

Step-by-step guide to changing the crane from hoist to hook configuration.

Ending HIAB Crane Operation Safely

Boom System to Transport Position Procedure

Instructions for retracting and securing the boom system for transport.

Stabiliser System Transport Position

Procedures for retracting and securing stabiliser legs and extensions for transport.

Switching Off the Control System

Steps for safely powering down the crane's control system.

Emergency Operation Valve-V200 Procedure

Emergency procedure using main control valve for parking position.

TWI Transport Warning Interface Guide

Information on the Transport Warning Interface and vehicle movement restrictions.

HIAB Crane Maintenance and Service

General Service and Safety Precautions

Safety precautions for welding, drilling, and general service on the crane.

Warranty Conditions and Requirements

Explains the conditions under which HIAB provides warranty.

Maintenance Instructions and Schedules Overview

General maintenance, cleaning, and filter replacement guidelines.

Daily Inspection Checklist

Daily checks for locking devices, shafts, buttons, levers, and crane structure.

Monthly Inspection Checklist Items

Monthly checks for hydraulic system, hoist, slewing housing, and filters.

Annual Maintenance Procedures

Annual maintenance tasks for hydraulic oil, slewing housing, and hoist.

Hoist Maintenance Schedule Details

Detailed schedule for hoist maintenance actions and materials.

Rope Inspection and Cleaning Procedures

Guidelines for checking rope condition, damage, and cleaning procedures.

Rope Requirements and Installation Course

Details rope requirements, types, and installation course.

Changing the Hoist Rope Procedure

Step-by-step guide for replacing the hoist rope.

Rope End Wear Pad Maintenance

Instructions for inspecting and replacing the rope end wear pad.

Lubrication Guidelines and Schedules

General lubrication advice, types of grease, and recommended brands.

Lubrication Schedule for Crane Points

Visual guide and schedule for lubricating various crane points.

Rope Guide and Top Roller Lubrication

Specific lubrication points and schedules for rope guides and top rollers.

Upper Column Bearing Lubrication Safety

Safety and procedure for lubricating the upper column bearing.

Hydraulics Maintenance Procedures

Maintenance procedures for hydraulic systems, including oil and filters.

Slewing Housing Oil Level and Change

How to check and change the oil in the slewing housing.

Replacing Return Oil Filter Cartridge

Step-by-step guide to replacing the return oil filter cartridge.

Replacing Pressure Reduction Filter

Procedure for replacing the pressure reduction filter cartridge.

Checking Hydraulic Oil Tank Level

How to check the hydraulic oil level in the tank.

Changing Hydraulic Oil Procedure

Detailed procedure for changing the hydraulic oil and its specifications.

Checking and Maintaining Gear Oil

How to check and maintain gear oil levels in the hoist drum.

Changing Gear Oil in the Hoist

Procedure for draining and refilling gear oil in the hoist.

Bleeding Air from Hydraulic System

Steps to remove air from the hydraulic system.

Troubleshooting Common Crane Issues

Guidance on diagnosing and resolving common crane faults and issues.

Main Fuses and Electrical Troubleshooting

Troubleshooting electrical issues related to main fuses and the control system.

Crane Fault Diagnosis and Actions

Common faults on the crane and their probable causes and actions.

Hoist Fault Diagnosis and Solutions

Troubleshooting common issues related to hoist operation.

Display Options, Error Codes, and VSL

Understanding the display menu items, error codes, timers, and VSL.

HIAB Crane Decommissioning

Crane Decommissioning and Waste Sorting

Procedures for safely decommissioning a crane and sorting waste materials.

HIAB Crane Technical Data

Documentation Overview and Storage

Information about the Technical Data document and its storage.

Theoretical Hoist Usage Time Calculation

Data on theoretical usage times, load spectrum, and overhauling intervals for hoists.

TC1 Rope Capacity Performance Data

Performance data for TC1 hoists, including rope capacity and specifications.

TC2 Rope Capacity Performance Data

Performance data for TC2 hoists, including rope capacity and specifications.

Abbreviations and Acronyms Glossary

Glossary of abbreviations and acronyms used in the manual.

HIAB X-HiPro 142 Specifications

General IconGeneral
BrandHIAB
ModelX-HiPro 142
CategoryConstruction Equipment
LanguageEnglish

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