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HIdRos LSA/HP Series User Manual

HIdRos LSA/HP Series
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MTEC.3630.GB-A-1 Operation and maintenance manual LSA series English Rev. A 07-2018
HIGH EFFICIENCY AIR TO WATER HEAT PUMPS
LSA/HP
SERIES
Multiple instructions:
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Read and understand
the instructions before
undertaking any work on
the unit
RETAIN FOR FUTURE REFERENCE
Incorporated in this document are the following:
• Declaration of conformity
• Technical manual
• Dimensional drawing
TECHNICAL MANUAL
Original instructions

Table of Contents

Questions and Answers:

HIdRos LSA/HP Series Specifications

General IconGeneral
BrandHIdRos
ModelLSA/HP Series
CategoryHeat Pump
LanguageEnglish

Summary

1. INTRODUCTION

1.1 Preliminary information

General information about the manual's purpose, reproduction rights, and company policy.

1.2 Aim and content of the manual

Details the manual's objective to provide information for selection, installation, use, and maintenance.

1.3 How to store this manual

Instructions for keeping the manual accessible and ensuring it accompanies the unit.

1.4 Manual updates

Recommendation to keep the manual updated and how to obtain latest information.

1.5 How to use this manual

Guidance on using the manual, emphasizing the importance of symbols for safety.

1.6 Potential Risks

Identifies potential risks associated with unit components and methods of injury, with precautions.

1.7 General Description of Symbols Used

Explains safety symbols like BANNED, WARNING, and ACTION REQUIRED as per ISO 3864-2.

1.8 Safety symbols used

Details specific safety symbols for general risk, electrical hazard, moving parts, hot surfaces, and earth connection.

1.9 Limitations and prohibited use

Specifies uses the machine is designed for and prohibits other uses due to potential risks.

1.10 Unit identification

Explains the unit rating plate and where to find key machine information.

2. SAFETY

2.1 Warning re potentially hazardous toxic substances

Identifies refrigerant R410A, oil type, ecological information, and exposure limits.

2.2 Refrigerant handling

Informs personnel about risks of handling potentially toxic substances and the need for proper training.

2.3 Prevent inhalation of high vapor concentration

Advises on maintaining low atmospheric concentrations and ensuring adequate ventilation during operation.

2.4 Procedures to be adopted in the event of accidental release of refrigerant

Outlines steps for managing refrigerant leaks, including personal protection and ventilation.

2.5 Main Toxicological Information Regarding the Type of refrigerant used

Details toxicological effects of refrigerant exposure via inhalation, skin contact, eyes, and ingestion.

2.6 First Aid Measures

Provides first aid procedures for inhalation, skin contact, eye contact, ingestion, and further medical treatment.

3. TECHNICAL CHARACTERISTICS

3.1 Unit description

Describes the unit's design for residential/commercial applications, its frame, refrigerant circuit, components, and control system.

3.1.9 Control and protection devices

Lists control and protection devices like defrost thermostat, high pressure switch, and overload protection.

3.2 Other versions

Details available versions such as reversible units and those with integrated hydraulic kits.

3.3 Accessories description

Describes various optional accessories like low noise versions, vibration dampers, and antifreeze heaters.

3.3.14 Accessories availability

Presents a table showing the availability of accessories across different LSA/HP models.

3.4 Technical data

Provides detailed technical specifications including cooling/heating capacity, power input, EER, COP, and sound data.

3.4.1 LSA - Cooling capacity and compressors input power

Presents graphs showing cooling capacity and input power correction factors based on water temperature.

3.4.2 LSA/HP - Heating capacity and compressors input power

Presents graphs showing heating capacity and input power correction factors based on ambient temperature.

3.4.3 User heat exchanger water pressure drops

Illustrates water pressure drops in the user heat exchanger for different models and water flow rates.

3.4.4 LSA/A1 Water pump available static pressure

Shows available static pressure curves for the water pump across various models and water flow rates.

3.5 Operational limits

Defines the operational limits for water outlet temperature, ambient air temperature, and water flow rates.

3.6 Correction tables

Provides correction tables for operation with glycol, different temperature differences, and fouling factors.

4. INSTALLATION

4.1 General safety guidelines and and use of symbols

Highlights essential safety rules, the need for trained personnel, and the correct use of safety symbols.

4.2 Health and safety Considerations

Emphasizes workplace cleanliness, lighting, ventilation, and the importance of following safety regulations.

4.3 Personal protective equipment

Lists mandatory personal protective equipment (PPE) for operating and maintaining the unit.

4.4 Inspection

Details procedures for inspecting the unit upon receipt and reporting any damages to the carrier.

4.5 Storage

Provides guidelines for storing units, recommending they remain in packaging and tools are transferred.

4.6 Unpacking

Advises on careful unpacking to prevent damage and proper disposal of packaging materials.

4.7 Lifting and handling

Offers recommendations for safe lifting and handling of units, emphasizing avoiding sudden movements and using appropriate methods.

4.8 Location and minimum technical clearances

Specifies site selection criteria and minimum clearances required around the unit for installation and maintenance.

4.9 Installation of rubber vibration dampers (KAVG)

Explains the installation of optional rubber vibration dampers to reduce vibration and noise transmission.

4.10 Serial interface card RS485 (INSE)

Details the installation and function of the serial interface card for MODBUS communication and remote monitoring.

4.11 Installation of condensate drip tray (BRCA) (Only for reversible units HP)

Describes the installation of an optional drip tray with a self-heating antifreeze kit to manage condensate.

4.12 Hydraulic connections

Outlines requirements for hydraulic pipework installation, including materials, insulation, and necessary components.

4.13 Chemical characteristics of the water

Specifies the required chemical characteristics for clean water used in the hydraulic system.

4.14 User circuit minimum water content

Lists the minimum water content required in the user hydraulic circuit for different unit models.

4.15 Expansion tank technical data

Provides technical data for the expansion vessel supplied with certain unit versions.

4.16 Hydraulic components

Illustrates factory-fitted and installer-supplied hydraulic components within the unit's circuits.

4.17 Filling the hydraulic circuit

Details the step-by-step procedure for filling the hydraulic circuit and checking system pressure.

4.18 Emptying the installation

Explains the procedure for safely emptying the hydraulic installation, including fluid collection.

4.19 Electric connections: preliminary safety information

Provides crucial safety precautions for making electrical connections, including power supply and wiring.

4.20 Electric data

Presents electrical data for standard units, referring to wiring diagrams for specifics and voltage tolerances.

4.21 Electric connections

Explains remote wiring connections for ON/OFF, summer/winter changeover, and general alarm.

4.21.1 Remote wiring connections (opzional)

Details specific connections for remote control panel and user circuit flow switch.

4.22 Refrigerant circuit layout

Shows the layout of the refrigerant circuit for the HP version with a detailed legend of components.

5. UNIT START UP

5.1 Preliminary checks

Lists essential checks for electric supply, connections, hydraulic system, and refrigerant circuit before starting.

5.1.1 Before start-up

Provides critical pre-start-up checks, warnings about using the main isolator, and pre-heating requirements.

5.1.2 Safety device setting

Details the set points and differentials for various safety devices like thermostats and pressure switches.

5.1.3 Controls during unit operation

Describes checks to perform during unit operation, including fan rotation and pump noise.

5.1.4 Refrigerant charge checking

Explains how to check refrigerant charge using the sight glass and monitor operating temperatures.

5.2 Description of the control panel

Explains the control panel display icons and the functions of the keys for operation and programming.

5.2.1 Icone del display

Details the meaning of various icons displayed on the control panel.

5.2.2 Funzione dei tasti

Explains the functions of the 'MENU' and 'SET' keys and how to navigate menus and change set points.

5.3 Remote control panel

Describes the remote control panel, its display icons, and key functions for unit operation.

5.3.1 Display icons

Lists and explains the icons visible on the remote control panel's display.

5.3.2 Key function

Details the functions of the 'MENU' and 'SET' keys on the remote panel for navigation and adjustments.

5.3.3 Installation

Provides instructions for installing the remote control panel, including panel cut-out dimensions and IP protection.

6. USE

6.1 Switch the unit on

Instructions on how to power on the unit using the main switch and understanding the display.

6.1.1 Cooling mode

Describes the procedure to start the unit in cooling mode, including safety delay and pump activation.

6.1.2 Heating mode

Describes the procedure to start the unit in heating mode, including safety delay and pump activation.

6.2 Stop

Instructions on how to stop the unit in cooling or heating mode, leading to stand-by.

6.3 Stand-by

Explains the stand-by mode, what the microprocessor controls, and visible indicators.

6.4 How to change the set points

Guides on modifying operating parameters and set points, emphasizing stand-by mode for adjustments.

6.4.1 Adjustable parameters

Lists adjustable parameters like heating/cooling set-points and password, with their limits and default values.

6.5 Parameters list

Explains how to access and view various parameters (e.g., alarm list, working hours) but not modify them.

6.6 Acoustic signal silencing

Describes how to silence the buzzer for acoustic alarms.

6.7 Alarm reset

Details how to reset alarms, distinguishing between resettable and non-resettable alarms.

6.8 Display alarm history

Explains how to access and scroll through the unit's alarm history.

7. MAINTENANCE OF THE UNIT

7.1 General warnings

Provides general warnings for maintenance, including regulatory obligations, efficiency, failure prevention, and PPE.

7.2 Drive access

Specifies that access to the unit must be restricted to authorized operators and technicians.

7.3 Periodical checks

Outlines periodic checks to be performed by trained personnel to ensure correct unit operation.

7.3.1 Every 6 months

Lists specific checks including safety devices, terminals, water leaks, flow switch, and heat exchanger condition.

7.3.2 End of seasons or unit switched off

Provides instructions for hydraulic circuit draining when the unit is switched off for a long period.

7.4 Refrigerant circuit repair

Details procedures for refrigerant recovery, leak detection using nitrogen, and precautions during repairs.

8. DECOMMISSIONING

8.1 Disconnect the unit

Outlines mandatory operations for decommissioning by authorized personnel, including refrigerant and oil recovery.

8.2 Disposal, recovery and recycling

Specifies how to dismantle, sort, and dispose of unit components according to national regulations.

8.3 RAEE Directive (only UE)

Explains the RAEE Directive requirements for electrical and electronic equipment disposal and recycling.

9. DIAGNOSIS AND TROUBLESHOOTING

9.1 Fault finding

Provides guidance on fault finding, emphasizing resetting alarms only after removing the cause to prevent damage.

9.1 Fault finding - Alarm Codes

A table detailing alarm codes, descriptions, causes, and solutions for troubleshooting unit anomalies.

10. DIMENSIONAL DRAWINGS

06-10

Presents dimensional drawings and specifications for LSA/HP models 06, 08, and 10.

14-16

Presents dimensional drawings and specifications for LSA/HP models 14 and 16.

21-26

Presents dimensional drawings and specifications for LSA/HP models 21, 26.

31-36-41

Presents dimensional drawings and specifications for LSA/HP models 31, 36, and 41.

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