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Hillyard TRIDENT R22SC - User Manual

Hillyard TRIDENT R22SC
36 pages
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Scrubbing machine
Use and Maintenance manual
Original istruction - DOC. 10083767 Ver. AA - 11-2018

Table of Contents

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Summary

Symbols Used in the Manual

On Consignment and Intended Use

Introductory Comments

Provides an overview of the TRIDENT R22SC scrubbing machine.

Intended Use Guidelines

Specifies the machine's purpose and suitable environments for operation.

Technical Description

Symbols Used on the Machine

Instrument Panel Symbols

Symbols for main switch, horn, reverse, brush coupling, and ECO mode.

Operational Indicator Symbols

Symbols for maximum water temperature, drain pipes, and maximum gradient.

General Safety Regulations

Machine Operation and Handling Safety

Covers machine usage, authorized personnel, slopes, cable damage, emergency button, and children.

Additional Safety Precautions

Operational and Environmental Safety

Addresses restricted users, storage, temperature, humidity, and electrical grounding.

Machine Disposal Procedures

Machine Preparation: Unpacking and Moving

Handling the Packed Machine

Instructions for unpacking the machine from its pallet and packaging.

Moving the Machine Safely

Steps to safely move the machine, checking tanks and engaging the brake.

Machine Preparation: Component Identification

Instrument Panel Elements

Identification of controls and indicators on the instrument panel.

Steering Column Controls

Description of levers and switches on the steering column.

Footboard Controls and Pedals

Details of components located on the front right of the footboard.

Machine Preparation: Additional Components

Rear Footboard and Side Elements

Details emergency button, filling caps, and optional handle support.

Rear Machine Elements

Identification of recovery tank cover, blinking light, and drain pipe.

Machine Preparation: Battery Information

Front Machine Elements

Identification of item-holder tray, storage compartment, and filter at the front.

Battery Type Requirements

Specifies the required types of lead traction batteries for the machine.

Battery Maintenance and Disposal Precautions

Guidance on battery maintenance, handling, lifting, and disposal as hazardous waste.

Machine Preparation: Battery Installation

Battery Compartment Specifications

Details the dimensions of the battery compartment and handling requirements.

Battery Insertion Procedure

Step-by-step instructions for inserting the batteries correctly.

Machine Preparation: Battery Connection & Charging (No BC)

Connecting Batteries and Connectors

Procedure for connecting batteries in series and connecting the battery connector.

Charger Connection (Without BC)

Steps to connect the battery charger for versions without an onboard charger.

Machine Preparation: Battery Charging (With BC)

Charger Connection (With BC)

Steps to connect the battery charger for versions with an onboard charger.

Battery Charge Level Indicator

Explanation of the monitor's display for battery charge status.

Machine Preparation: Controls and Tank

Hour Meter Functionality

Description of the display indicating the total machine usage time.

Forward and Reverse Speed Control

How to control forward speed with the pedal and engage reverse movement.

Solution Tank Pre-Fill Checks

Ensuring recovery tank is empty and filters are closed before filling.

Solution Tank Operations

Filling the Solution Tank

Methods for filling the tank and guidelines for detergent use and foam prevention.

Detergent Flow Regulation

Adjusting the detergent flow using the steering column lever.

Recovery Tank Empty Check

Ensuring the recovery tank is empty before proceeding.

Squeegee Assembly Procedure

Steps for assembling the squeegee, including connecting pins and vacuum hose.

Squeegee and Brush Assembly;Adjustment

Squeegee Inclination Adjustment

Procedure for adjusting the tilt of the rear squeegee rubber.

Squeegee Height Adjustment

How to adjust the squeegee height based on rubber wear.

Brush Assembly and Installation

Steps for lifting the brush head and installing the brushes.

Additional Preparation Steps

Blinking Light Operation

Information on the optional blinking light feature.

Solution Tank Level Indicator

Description of the level indicator tube for the solution tank.

Abrasive Pad Assembly (Orbital)

Procedure for assembling an abrasive pad on orbital machines.

Operating the Machine: Work Procedures

Pre-Work Checks and Setup

Ensures machine readiness: empty recovery tank, key off, battery connected, brake engaged.

Machine Start-up and Display Information

Details initial screens, functioning time, and battery technology display.

Solution Dispensing and Brush Activation

Adjusting solution, lowering brush/squeegee, and activating vacuum.

Forward Movement Control

How to initiate and control forward movement using the accelerator pedal.

Operating the Machine: Features and Safety

Reverse Movement and Squeegee Lifting

Procedure for reverse movement and lifting the squeegee off the floor.

ECO Mode Functionality

Explanation of the ECO mode for increased working capacity and reduced noise.

Overflow Device Operation

Description of the overflow device and recovery tank full indication.

Emergency Stop Button Usage

How to use the emergency button to stop the machine in hazardous situations.

End of Work Procedures

Shutdown and Disconnection Steps

Closing taps, lifting brush/squeegee, turning off, and disconnecting battery.

Recovery Tank Draining and Cleaning

Detailed steps for emptying and cleaning the recovery tank.

Squeegee Cleaning and Reassembly

Instructions for cleaning the squeegee and rubbers, then reattaching it.

Solution Tank Draining Procedure

Procedure for draining the solution tank using the provided tap.

Final Parking and Securing

Daily Maintenance: Tank Cleaning

Cleaning the Recovery Tank

Step-by-step guide for emptying, cleaning, and reassembling the recovery tank.

Cleaning the Recovery Tank Float

Procedure for removing and cleaning the float assembly in the recovery tank.

Daily Maintenance: Squeegee and Filter

Squeegee Cleaning and Rubber Care

Cleaning the squeegee body, vacuum tube, checking rubber wear, and reassembly.

Solution Tank Filter Cleaning

Instructions for cleaning the detergent/water solution filter.

Daily Maintenance: Filter Cleaning Procedure

Weekly Maintenance

Cleaning the Vacuum Hose

Checking and cleaning the vacuum hose for obstructions.

Cleaning the Brush

Procedure for releasing, cleaning, and reassembling the brush.

Extraordinary Maintenance

Replacing Front Squeegee Rubber

Procedure for replacing the front squeegee rubber for optimal drying performance.

Replacing Rear Squeegee Rubber

Guide to changing the rear squeegee rubber for improved drying.

Replacing the Brush

Steps to replace the brush to maintain cleaning effectiveness.

Troubleshooting Common Issues

Machine Not Starting

Checks for battery, connections, and key switch for startup issues.

Brush Water Supply Issues

Troubleshooting insufficient water on brushes, checking tank and filter.

Squeegee Drying Performance

Diagnosing and fixing perfect drying issues with the squeegee.

Cleaning Performance Problems

Addressing poor cleaning by checking brushes, settings, and detergent use.

Excessive Foam Production

Solutions for excessive foam, including detergent choice and antifoam.

Suction Motor Malfunctions

Troubleshooting checks for the suction motor not functioning.

Brush Motor Malfunctions

Diagnosing issues with the brush motor not working.

Machine Disposal

Material Separation and Disposal

Procedure for separating materials and sending them to appropriate collection centers.

Brush Selection and Usage Guide

Brush Material Types and Properties

Details on Polypropylene, Nylon, and Abrasive brush materials.

Bristle Thickness and Floor Compatibility

Guidance on selecting bristle thickness for different floor types.

Pad Holder Options

Description of traditional and CENTER LOCK pad holders.

Brush Selection Table

Reference table for choosing appropriate brushes for the machine.

Hillyard TRIDENT R22SC Specifications

General IconGeneral
BrandHillyard
ModelTRIDENT R22SC
CategoryScrubber
LanguageEnglish

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