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Hino Motors J08E-VC User Manual

Hino Motors J08E-VC
339 pages
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FOREWORD
This workshop manual has been prepared to provide information regarding repair procedures on Hino Trucks.
Applicable for J08E-VB, VC engine
When making any repairs on your vehicle, be careful not to be injured through improper procedures.
As for maintenance items, refer to the Driver’s / Owner’s Manual.
All information and specifications in this manual are based upon the latest product information available at the time of printing.
Hino Motors Sales U.S.A., Inc. reserves the right to make changes at any time without prior notice.
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Table of Contents

Questions and Answers:

Hino Motors J08E-VC Specifications

General IconGeneral
Engine ModelJ08E-VC
Displacement7.684 liters
Bore x Stroke112 mm x 130 mm
Compression Ratio18:1
Fuel SystemCommon rail direct injection
TurbochargerYes
Engine TypeIn-line 6-cylinder, 4-stroke cycle, water-cooled, direct injection diesel engine

Summary

Foreword

Engine Introduction (J08E)

Engine Assembly

Details and diagrams of the engine assembly components.

Data and Specifications

Technical data and specifications for the J08E engine.

Troubleshooting

Common engine problems and their possible causes and remedies.

Troubleshooting (Common Rail System)

Troubleshooting specific to the common rail fuel system.

Engine Tuneup

Procedures for engine tune-up, including valve clearance checks.

Special Tools

List and illustration of special tools required for engine overhaul.

Overhaul Criteria

Criteria for determining if engine overhaul is necessary.

Dismounting and Mounting

Procedures for dismounting and mounting the engine assembly.

Liquid Gasket and Application Points

Guidelines for applying liquid gasket to engine parts.

Engine Mechanical (J08E)

Cylinder Head

Details on cylinder head components, overhaul, and repair.

Crankshaft Front End

Component locator and procedures for the crankshaft front end.

Flywheel and Flywheel Housing

Component locator, overhaul, and inspection for flywheel and housing.

Timing Gear

Component locator, overhaul, and inspection of the timing gear system.

Main Moving Parts and Cylinder Block

Component locator, special tools, overhaul, and repair for main moving parts.

Air Intake System (J08E)

Air Intake Manifold and Pipe

Component locator and dismounting/mounting procedures for the air intake manifold.

Air Intake

Component locator for the air intake system.

Air Cleaner

Description and overhaul procedures for the air cleaner.

Air Hose

Component locator and overhaul procedures for air hoses.

Air Flow Sensor

Component locator and replacement procedures for the air flow sensor.

Boost Pressure Sensor

Component locator and replacement procedures for the boost pressure sensor.

Exhaust System (J08E)

Exhaust Manifold and Pipe

Component locator and dismounting/mounting procedures for the exhaust manifold.

Exhaust Pipe and Muffler Unit

Description, component locator, and overhaul of the exhaust pipe and muffler.

DPR (Diesel Particulate Reduction System)

System configuration, structure, maintenance, and inspection of the DPR system.

Differential Pressure Sensor

Component locator and dismounting/mounting procedures for the differential pressure sensor.

Exhaust Control Cylinder

System configuration and inspection checklist for the exhaust control cylinder.

Emission Control (J08E)

EGR Valve and EGR Pipe

Component locator for the EGR valve and pipe assembly.

EGR Valve Description

Description of the EGR valve.

Closed Ventilator

Description and replacement of the closed ventilator.

Selective Catalytic Reduction (SCR)

General description, component locator, inspection, and repair of the SCR system.

Burner System

Component locator, warnings, dismounting/mounting, and inspection of the burner system.

Lubricating System (J08E)

Lubricating System Diagram

Diagram illustrating the lubricating system components and flow.

Oil Pump and Oil Strainer

Component locator, overhaul, and inspection/repair of the oil pump and strainer.

Oil Filter and Oil Cooler

Component locator, special tools, dismounting/mounting, and inspection/repair of oil filter and cooler.

Cooling System (J08E)

Cooling System Diagram

Diagram of the cooling system, showing component connections and flow.

Coolant Pump

Component locator for the coolant pump assembly.

Thermostat

Component locator and overhaul procedures for the thermostat.

Radiator and Intercooler

Component locator and overhaul for radiator and intercooler components.

Radiator

Component locator, special tools, overhaul, and inspection/repair of the radiator.

Cooling Fan

Component locator and inspection/repair procedures for the cooling fan.

Fuel System (J08E)

Fuel System Diagram

Diagram illustrating the fuel system components and flow.

Supply Pump

Description, component locator, special tools, and overhaul of the supply pump.

Common Rail

Description and replacement procedures for the common rail.

Injector

Description and replacement procedures for the injector.

Fuel Filter

Description and air bleeding procedures for the fuel filter.

Bubble Separator

Description of the bubble separator.

Fuel Tank

Component locator for the fuel tank.

Turbocharger (J08E)

Turbocharger Description

Detailed description and illustration of the turbocharger assembly.

Turbocharger Troubleshooting

Troubleshooting guide for common turbocharger issues and symptoms.

Turbocharger Overhaul Criteria

Conditions determining when a turbocharger overhaul may be needed.

Starter (J08E)

Starter Data and Specifications

Technical data and specifications for the starter.

Starter Description

Description and illustration of the starter components.

Starter Troubleshooting

Troubleshooting common starter issues and their remedies.

Starter Component Locator

Diagram identifying components of the starter.

Starter Overhaul

Procedures for disassembling the starter.

Starter Inspection and Repair

Inspection and repair procedures for starter components.

Air Compressor (J08E: 340 cm3)

Air Compressor Data and Specifications

Technical data and specifications for the air compressor.

Air Compressor Description

Description and illustration of the air compressor components.

Air Compressor Troubleshooting

Troubleshooting common air compressor issues and their remedies.

Air Compressor Component Locator

Diagram identifying components of the air compressor.

Air Compressor Special Tools

List of special tools required for air compressor overhaul.

Air Compressor Overhaul

Procedures for dismounting and overhauling the air compressor.

Air Compressor Inspection and Repair

Inspection and repair procedures for air compressor components.

Engine Control (J08E)

Accelerator Pedal Description

Description of the accelerator pedal assembly.

Engine ECU

Component locator and replacement procedures for the engine ECU.

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