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Hinowa LightLift 20.10 3S User Manual

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1
TECHNICAL COURSE
BOOKLET
LightLift 17.75 3S
LightLift 20.10 3S
PERFORMANCE
TTPE1720021602

Table of Contents

Questions and Answers:

Hinowa LightLift 20.10 3S Specifications

General IconGeneral
Working Height20.15 m
Platform Height18.15 m
Platform Capacity230 kg
Rotation360°
Horizontal Outreach9.7 m
Up and Over Clearance8.5 m
Power SourceDiesel

Summary

Introduction

Performance Datas

Technical Specifications

Details the technical and performance specifications for the LightLift 17.75 3S and 20.10 3S models.

LL17.75 3S Dimensions and Working Area

Provides dimensional drawings and working area diagrams for the LightLift 17.75 3S.

LL20.10 3S Dimensions and Working Area

Provides dimensional drawings and working area diagrams for the LightLift 20.10 3S.

Serial Number Location

Illustrates the location of the machine's serial number plate for identification.

Summary of Remote Control Functions

Machine Ignition and Operation

Machine Ignition Procedure

Details the steps required to start the machine's engine and electric motor.

Gasoline Engine Pre-Heating

Explains the procedure for pre-heating the gasoline engine to increase RPM.

Operation and Safety Features

Ground Part Functioning

Covers tracks operation, speed selection, and speed control conditions for ground movement.

Outrigger Movement and Stabilization

Explains outrigger movement, self-stabilization, self-destabilization, and manual stabilization.

Aerial Part Functioning

Describes how to operate the aerial part of the machine, including basket leveling.

Stop Buttons and Pedal Operation

Details the function of stop buttons and the optional pedal for machine operation.

Emergency Operation

Emergency Tools Location

Identifies the location of emergency tools necessary for specific operations.

Aerial Part Emergency Operations

Covers gravity emergency descent, ground control operations, and safety bypass methods.

Ground Part Emergency Movements

Details emergency procedures for ground part movements like tracks and outriggers.

Hydraulic System

Components Location

Locates key components of the hydraulic system for both ground and aerial parts.

Second Speed Control and Auto2Speed

Explains the system for second translation speed and automatic speed adjustment.

Ground Part Functioning

Describes the operation of the ground part, including tracks and outriggers.

Undercarriage Widening

Details the procedure for widening and narrowing the machine's tracks.

Aerial Part Functioning

Explains the hydraulic operations for the aerial part, including arms, jib, and basket.

Electrical System

CAN-BUS System Overview

Introduces the CAN-BUS communication system used in the machine's electronics.

CAN Bus Devices Connection Scheme

Illustrates the connection layout for CAN bus devices within the system.

Safety Devices Not in CAN-Bus

Describes safety devices that operate outside the CAN bus network.

Electronic Boards Light Meanings

Explains the meaning of LED indicators on various electronic boards.

Electronic Boards Replacement and Setting

Software Uploader and Installation

Guides on uploading and installing software for electronic boards.

Software Updating Procedure

Details the process for updating the software on the machine's electronic boards.

Parameters Setting

Covers setting parameters for the Master Board (ECM1-2) and Load Cell Board (ECM3).

Power Supply and Electric Motor

Electric Motor Operation

Explains how to connect and start the electric motor.

Display Icons and Error Messages

Lists and explains the icons and error messages displayed on the remote control.

Diagnostics on the Display

Describes how to access and interpret machine diagnostics via the display.

Language and Errors Menu

Details how to change display language and interpret error codes.

Settings Menus Overview

Provides an overview of menus for Ramps, Currents, Working Hours, Setup, and Joystick.

Remote Control on the Ground

Functioning Procedure

Explains how to connect and operate the remote control from the ground.

Load Cell System

Describes the load cell system, its components, and communication.

Power System Details

Gasoline Engine Honda IGX440

Technical specifications and operation details for the Honda IGX440 gasoline engine.

Diesel Engine Hatz 1B40

Technical specifications and information for the Hatz 1B40 diesel engine.

Diesel Engine Perkins 402.05

Technical specifications and information for the Perkins 402.05 diesel engine.

Lithium Version Battery Pack

Details the lithium battery pack, charger, and electric motor specifications.

Appendix 1: Hydraulic System

Ground Part Hydraulic System

Diagram and description of the hydraulic system for the ground part.

Aerial Part Hydraulic System

Diagram and description of the hydraulic system for the aerial part.

Hydraulic System Captions

Provides a list of captions and component identifiers for the hydraulic system.

Appendix 2: Remote Control Joystick Replacement

Appendix 3: CAN-Bus Diagnostics and Troubleshooting

Displayed Icons for Diagnostics

Explains icons that appear on the display for CAN bus diagnostics.

CAN Timeout Menu Interpretation

Guides on interpreting the CAN timeout menu and its error messages.

Software and Connection Checks

Procedures for checking software compatibility and CAN bus connections.

CAN Bus Device Positions

Illustrates the physical locations of CAN bus devices on the machine.

Resistance Checks for CAN Bus

Details resistance checks on CAN bus connections for troubleshooting.

Appendix 4: Currents and Ramps Setting

Current Definition and Setting

Explains current values for proportional valves and how to set them.

Current Adjusting Guidelines

Provides guidance on adjusting current values for movement speed.

Ramps Definition, Setting, and Generation

Covers ramps for acceleration/deceleration, their setting, and generation.

Appendix 5: Load Cell System Calibration Procedure

Appendix 6: Accelerometers Calibration Procedure

Appendix 7: Light Indication on Electrovalves

Appendix 8: Remote Control Stop Button By-Pass

Appendix 9: Frequently Issues Solving

Display and Startup Issues

Troubleshooting steps for dead display and preoperating messages.

Functional System Errors

Resolving errors related to JIB ONLY, self-stabilization, and operator stops.

System Not Working Issues

Troubleshooting for Rahm System, engine, electric motor, and lithium system failures.

Appendix 10: MK2 Updatings

Ground Controls Box Updates

Details updates to the main key, hydraulic valveblock, and key selector box.

Electric Motor and Charging System Updates

Information on changes to the electric motor, relay, and charging system.

Batteries and Load Cell System Updates

Covers updates for 12V batteries and the new load cell system.

New Honda Engine Details

Specifications for the new Honda engine on LL17.75 models.

Machine Components Updates

Details updates for outrigger lights and the new basket/remote control support.

SkyGuard Optional System

Explains the function and operation of the optional SkyGuard anti-entrapment system.

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