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Hitachi FSXN1E Series User Manual

Hitachi FSXN1E Series
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SET FREE SERIES
FSXN1E
FSXNH(E)
INSTALLATION AND OPERATION MANUAL
MANUAL DE INSTALACIÓN Y FUNCIONAMIENTO
INSTALLATIONS- UND BETRIEBSHANDBUCH
MANUEL D’INSTALLATION ET DE FONCTIONNEMENT
MANUALE D’INSTALLAZIONE E D’USO
MANUAL DE INSTALAÇÃO E DE FUNCIONAMENTO
INSTALLATIONS- OG BETJENINGSVEJLEDNING
INSTALLATIE- EN BEDIENINGSHANDLEIDING
INSTALLATION- OCH DRIFTHANDBOK
ΕΓΧΕΙΡΙΔΙΟ ΕΓΚΑΤΑΣΤΑΣΗΣ ΚΑΙ ΛΕΙΤΟΥΡΓΙΑΣ
PMML0294A_rev.2_02-2014.indb 1 14/07/2014 12:27:46
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Hitachi FSXN1E Series Specifications

General IconGeneral
BrandHitachi
ModelFSXN1E Series
CategoryAir Conditioner
LanguageEnglish

Summary

1 GENERAL INFORMATION

1.1 GENERAL NOTES

Information about publication reproduction, copyright, and continuous product improvement policies.

1.2 PRODUCT GUIDE

Guide to product models, including classification and special models.

1.2.1 Prior check

Instructions for checking model name, system type, and codes before installation.

1.2.2 Classification of outdoor unit models

Details on the classification of outdoor unit models based on type, capacity, and features.

Special models RAS-(16/32)FSXN1E-P and RAS-(12/24)FSXNH(E)-P

Information on special models for high performance installations, referencing technical catalogue data.

1.2.3 Combination of outdoor units FSXN1E

Details on combining FSXN1E outdoor units to achieve different capacities from 8 to 54HP.

1.2.4 Combination of outdoor units FSXNH

Details on combining FSXNH outdoor units for capacities from 5 to 36HP.

1.3 SAFETY

Provides critical safety information regarding electrical hazards, installation precautions, and system operation.

1.3.1 Symbols used

Explanation of symbols used in the manual to indicate hazards and important information.

1.3.2 Additional information about safety

Provides critical safety information regarding electrical hazards, installation precautions, and system operation.

1.3.3 Pressure vessel and safety device

Details on the high pressure vessel and safety device within the air conditioning unit, including warnings.

1.4 PURPOSE OF THIS MANUAL

Outlines the manual's purpose and the importance of adhering to installation and safety instructions.

1.5 WORKING RANGE

Specifies the operating temperature ranges for cooling and heating modes for the system.

2 REMOTE CONTROL OPERATION

3 AUTOMATIC CONTROLS

3.1 AUTOMATIC CONTROLS

Details the automatic functions of the system, including compressor protection and defrost cycles.

4 PART NAMES

4.1 RAS-8FSXN1E

Identifies and lists the various parts of the RAS-8FSXN1E outdoor unit with corresponding numbers.

4.2 RAS-(10/12)FSXN1E

Identifies and lists the various parts of the RAS-(10/12)FSXN1E outdoor unit with corresponding numbers.

4.3 RAS-(14/16)FSXN1E

Identifies and lists the various parts of the RAS-(14/16)FSXN1E outdoor unit with corresponding numbers.

4.4 RAS-(5/6)FSXNH(E)

Identifies and lists the various parts of the RAS-(5/6)FSXNH(E) outdoor unit with corresponding numbers.

4.5 RAS-(8-12)FSXNH(E)

Identifies and lists the various parts of the RAS-(8-12)FSXNH(E) outdoor unit with corresponding numbers.

5 REFRIGERANT CYCLE

5.1 RAS-(8-12)FSXN1E

Diagram and list of components for the refrigerant cycle of RAS-(8-12)FSXN1E outdoor units.

5.2 RAS-(14/16)FSXN1E

Diagram and list of components for the refrigerant cycle of RAS-(14/16)FSXN1E outdoor units.

5.3 RAS-(5/6)FSXNH(E)

Diagram and list of components for the refrigerant cycle of RAS-(5/6)FSXNH(E) outdoor units.

5.4 RAS-(8-12)FSXNH(E)

Diagram and list of components for the refrigerant cycle of RAS-(8-12)FSXNH(E) outdoor units.

6 TRANSPORT, LIFTING AND HANDLING OF THE UNITS

6.1 TRANSPORT OF OUTDOOR UNIT

Instructions for secure transport of outdoor units, including fastening methods and storage precautions.

6.2 HANDLING

Guidelines for safely handling units with fork-lift trucks, emphasizing prevention of injury and damage.

6.3 LIFTING METHOD

Detailed method for lifting units, specifying the use of slings and avoiding metal cables.

6.4 CENTER OF GRAVITY

Provides center of gravity data for various outdoor unit models to aid in lifting and handling.

7 UNIT INSTALLATION

7.1 PRELIMINARY CONDITIONS FOR POSITIONING OF OUTDOOR UNIT

Specifies conditions for outdoor unit placement, considering sunlight, ventilation, noise, and access.

7.2 INSTALLATION SPACE

Defines the required installation space around outdoor units based on wall configurations and ventilation needs.

7.3 INSTALLATION

Provides guidance on installation procedures, considering wall configurations and environmental factors.

7.3.1 Installation with walls in two directions

Provides installation space requirements for units adjacent to buildings with walls in two directions.

7.3.2 Installation with walls in three directions

Details installation space requirements for units installed with walls in three directions.

7.3.3 Installation with walls in four directions

Specifies installation space requirements for units installed with walls in all four directions.

7.3.4 Considerations

Discusses factors affecting installation space, such as outdoor temperature and airflow, for optimal system performance.

7.4 FOUNDATION AND ANCHORAGE OF OUTDOOR UNIT

Details requirements for foundations and anchoring outdoor units, ensuring stability and proper drainage.

7.4.1 Foundations

Specifies requirements for outdoor unit foundations, including height, drainage, and strength considerations.

7.4.2 Position of anchorage bolts

Details the correct positioning of anchorage bolts for securing the outdoor unit to its foundation.

8 PIPING WORK AND REFRIGERANT CHARGE

8.1 REFRIGERANT PIPE SELECTION

Guidelines for selecting refrigerant pipe sizes based on system type and outdoor unit power, with warnings on incorrect sizes.

8.1.1 Refrigerant pipe selection

Guidelines for selecting refrigerant pipe sizes based on system type and outdoor unit power, with warnings on incorrect sizes.

8.1.2 Copper pipes, sizes, connection and insulation

Information on copper pipe specifications, sizes, connection methods, and insulation requirements for refrigeration systems.

Selection of the connection with flare fitting

Details on how to perform pipe flaring operations and requirements for flare fitting connections.

8.1.3 Pipe connection kit

Specifications and diagrams for various pipe connection kits used with SET FREE FSXN1E series systems.

8.1.4 SET FREE FSXN1E series (3 pipes)

Details pipe sizes for SET FREE FSXN1E series (3 pipes) for different combinations of outdoor and indoor units.

8.1.5 Precautions for the installation of the outdoor unit

Provides crucial precautions for installing outdoor units, including order of units and pipe installation between them.

Pipe sizes for RAS-(18-32)FSXN1E and RAS-(14-24)FSXNH(E) (Combination of 2 units)

Specifies pipe sizes for 2-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(34-48)FSXN1E and RAS-(26-36)FSXNH(E) (Combination of 3 units)

Specifies pipe sizes for 3-unit combinations of FSXN1E and FSXNH(E) outdoor units.

Pipe sizes for RAS-(50-54)FSXN1E (Combination of 4 units)

Specifies pipe sizes for 4-unit combinations of FSXN1E outdoor units.

8.1.6 General instructions on the installation of refrigerant pipes

Provides general guidelines for installing refrigerant pipes, including flared connections and insulation.

Flared connection mounting

Instructions and torque values for mounting flared pipe connections in refrigeration systems.

Refrigerant pipe insulation

Guidelines for insulating refrigerant pipes to prevent temperature loss, energy loss, and condensation.

8.1.7 Refrigerant pipe connection for heat pump systems (2 pipes) and heat recovery systems (3 pipes)

Details piping connections for heat pump and heat recovery systems, including diagrams and size specifications.

Heat pump systems (2 pipes)

Details piping connections for heat pump systems (2 pipes), including diagrams and size specifications.

For heat recovery systems (3 pipes)

Details piping connections for heat recovery systems (3 pipes), including diagrams and size specifications.

Pipe branching restrictions

Restrictions and guidelines for branching refrigerant pipes, especially for longer runs and combinations.

Heat Pump Systems (2 pipes) and Heat Recovery Systems (3 pipes)

Specifics on pipe branching for 2-pipe and 3-pipe systems, including length and size considerations.

Example 1

Example illustrating pipe length and size adjustments for piping from a multikit to indoor units within 40-90m.

Size of pipes (Ø mm)

Tables detailing pipe diameters for various system configurations and unit combinations.

For heat pump systems (2 pipes)

Table detailing pipe diameters for heat pump systems (2 pipes) based on HP and equivalent pipe length.

For heat recovery systems (3 pipes)

Table detailing pipe diameters for heat recovery systems (3 pipes) based on HP and unit combinations.

For heat recovery systems (3 pipes)

Details pipe diameters for outdoor units and connections in heat recovery systems (3 pipes).

Pipe diameter after first branch (3 pipes)

Specifies pipe diameters after the first branch for heat recovery systems (3 pipes) based on total HP indoor unit capacity.

9 ADDITIONAL REFRIGERANT CHARGE

9.1 AIR-TIGHT TEST

Procedure for ensuring the refrigerant piping system is airtight, including valve checks and pressure testing.

Tightening check of stop valves

Details the correct torque for tightening stop valve spindles and flare nuts during air-tight testing.

Caution for operation of stop valves

Provides cautions regarding stop valve operation, particularly in cold conditions and avoiding excessive force.

Air-tight test method

Describes the method for performing an air-tight test using nitrogen gas, vacuum pumps, and leak detectors.

Insulation work

Instructions for securely insulating refrigerant pipes and piping covers to prevent damage and condensation.

9.2 VACUUMING

Procedure for vacuum pumping the refrigerant system to remove moisture and air, ensuring proper pressure levels.

9.3 ADDITIONAL REFRIGERANT CHARGE CALCULATION

Method for calculating the required additional refrigerant charge based on piping length, unit capacity, and system configuration.

Calculating method of additional refrigerant charge (W kg)

Details the calculation steps for determining additional refrigerant charge (W1, W2, W3, W4) for the system.

Maximum additional refrigerant charge quantity

Table showing the maximum allowable additional refrigerant charge quantity based on outdoor unit HP.

Charging work

Instructions for charging the system with R410A refrigerant and recording the total charge.

Record of additional charge

Guidance on recording the total refrigerant charge after additional charging for maintenance purposes.

Additional refrigerant calculation for wall type (RPK-FSNH3M Series) with the expansion valve kit

Specific calculation method for additional refrigerant for wall type units with expansion valve kits.

9.4 CHARGING WORK

Step-by-step instructions for charging the system with additional refrigerant, including valve operations and safety checks.

Caution for opening stop valve

Provides crucial cautions when opening stop valves, particularly regarding pressure and potential refrigerant leakage.

9.5 AUTOMATIC SIMPLE JUDGEMENT SYSTEM FOR REFRIGERANT AMOUNT

Explains the automatic system for judging the refrigerant amount and troubleshooting abnormal results.

Procedure of refrigerant amount check operation

Step-by-step guide to perform the refrigerant amount check operation using the automatic judgement system.

Judgement result indication

Details the results indicated by the 7-segment display and the corresponding actions for sufficient, excessive, or insufficient refrigerant.

Special attention regarding refrigerant gas leakage

Highlights critical gas concentration limits and necessary measures to prevent accidental refrigerant gas leakage.

9.5.1 Precautions in the event of refrigerant leaks

Emphasizes safety precautions and regulatory compliance in the event of refrigerant leaks.

Maximum permitted concentration of hydrofluorcarbon (HFC)

Specifies the maximum permitted concentration of HFC gas (R410A) in air to prevent suffocation.

Calculation of the refrigerant concentration

Method for calculating refrigerant concentration in a room based on total refrigerant quantity and room volume.

Countermeasures in the event of refrigerant leaks

Lists characteristics for rooms to mitigate risks in case of refrigerant leaks, including ventilation and fans.

9.5.2 Drainage pipes

Details the condensation drainage system requirements for outdoor units, including location and drainage kit usage.

Condensation drainage system

Details the condensation drainage system requirements for outdoor units, including location and drainage kit usage.

10 ELECTRICAL WIRING

10.1 GENERAL INFORMATION

General precautions and safety guidelines for electrical wiring work on indoor and outdoor units.

10.2 GENERAL VERIFICATIONS

Checks to ensure correct electrical components, voltage supply, and wiring connections are made according to regulations.

10.3 CONNECTION OF THE POWER SUPPLY CIRCUITS

Illustrates power source wiring diagrams for heat pump and heat recovery systems, detailing component connections.

Heat pump system

Wiring diagram for connecting power sources to outdoor and indoor units in a heat pump system.

Heat recovery system

Wiring diagram for connecting power sources to outdoor and indoor units in a heat recovery system.

10.3.1 Cable sizes

Specifies minimum wire sizes for power source and transmission cables based on unit model and power supply.

10.3.2 Main breaker switch

Details electrical data and recommended wiring, including breaker sizes for each outdoor unit.

10.3.3 Voltage supply

Provides specifications for service voltage, start-up voltage, voltage imbalance, and electromagnetic compatibility.

Harmonics

Information on harmonic compliance with IEC standards, including short circuit current requirements.

10.4 ELECTRICAL WIRING FOR OUTDOOR UNIT

Instructions for connecting electrical wiring to the outdoor unit's terminal board and PCB.

10.4.1 Connection of indoor units

Details how to connect indoor units, CH units, and communication cables to the outdoor unit.

10.5 SETTING OF THE DSW SWITCHES ON PCB1

Explains the location and setting of DSW switches on the PCB1 for various system configurations and modes.

Location of the DSW switches on PCB1.

Diagram showing the physical location of DSW and PSW switches on the PCB1.

DSW1, RSW1: refrigerant cycle number setting

Instructions for setting the refrigerant cycle number using DSW1 and RSW1 switches.

DSW2: capacity setting

Guidance on setting the capacity using DSW2 switches, including requirements for different unit combinations.

DSW6: setting outdoor unit number

Instructions for setting the outdoor unit number using DSW6 switches, distinguishing between base and combination units.

DSW7: supply voltage setting

Details on setting the supply voltage using DSW7 switches.

DSW10: communication setting

Instructions for communication settings using DSW10 switches, including H-LINK and H-LINK II configurations.

DSW4: test run and service settings

Explanation of DSW4 settings for test run, service operations, and compressor stoppage.

DSW5: emergency operation /test run and service setting

Details DSW5 settings for emergency operation, test run, and service, including refrigerant quantity monitoring.

10.6 FUNCTION SETTING

Configuration options for external inputs, outputs, and specific system functions through the PCB.

11 TEST RUN

11.1 PRELIMINARY CHECKS

Essential checks to perform before executing the test run, including refrigerant pipes, wiring, and unit settings.

11.2 CARRY OUT THE TEST RUN

Procedure for performing the test run on indoor units and verifying system conformity and operation.

11.3 PC-ART REMOTE CONTROLLER

Instructions for initiating and performing a test run using the PC-ART remote controller.

11.4 PC-ARF REMOTE CONTROLLER

Guide for executing the test run procedure using the PC-ARF remote controller.

11.5 TEST RUN CHECK LIST

A checklist for verifying all critical parameters and operations during the test run.

12 ALARM CODES

13 CONTROL AND SAFETY DEVICES

14 BASIC TROUBLESHOOTING

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