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Hitachi FSXN Series User Manual

Hitachi FSXN Series
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SET FREE SERIES
FSXN
Service Manual
RAS-8FSXN
RAS-10FSXN
RAS-12FSXN
RAS-14FSXN
RAS-16FSXN
RAS-18FSXN
RAS-20FSXN
RAS-22FSXN
RAS-24FSXN
RAS-26FSXN
RAS-28FSXN
RAS-30FSXN
RAS-32FSXN
RAS-34FSXN
RAS-36FSXN
RAS-38FSXN
RAS-40FSXN
RAS-42FSXN
RAS-44FSXN
RAS-46FSXN
RAS-48FSXN
RAS-50FSXN
RAS-52FSXN
RAS-54FSXN

Table of Contents

Questions and Answers:

Hitachi FSXN Series Specifications

General IconGeneral
TypeSplit
Capacity1.5 Ton
Star Rating5 Star
RefrigerantR32
Power Supply220-240 V, 50 Hz
Energy Efficiency Ratio (EER)3.5
Indoor Unit Weight9 kg

Summary

General Information

1.2 Safety

Essential safety precautions and guidelines for handling the equipment and ensuring user protection.

1.3 Product guide

Overview of the product line, including outdoor unit classifications and model details.

Unit Installation

2.1 Outdoor unit

Detailed instructions for the correct installation of the outdoor unit, including positioning and space requirements.

2.1.3 Installation space RAS-(8-18)FSXN

Specifics on required clearance and ventilation for outdoor units of specific models.

2.2 CH units

Instructions for installing CH units, including transportation, handling, and installation procedures.

Piping Work and Refrigerant Charge

3.1 Outdoor unit

Guidelines for refrigerant piping selection, connection, and insulation for outdoor units.

3.1.1 Refrigerant pipe selection

Guidance on selecting appropriate refrigerant pipe sizes based on system configuration.

3.1.8 Refrigerant charge

Critical procedures and calculations for charging the correct amount of refrigerant for the system.

3.2 CH unit

Piping considerations for CH units, including materials, cautions, and work procedures.

3.2.3 Cautions for piping connection work

Important warnings and procedures for safe and correct piping connections for CH units.

Electrical Wiring

4.1 Outdoor unit

General information, verifications, and power supply connections for outdoor units.

4.1.3 Connection of the power supply circuits

Detailed specifications for power supply cable sizes and main breaker switches.

4.1.5 Electrical wiring diagram RAS-(8–18)FSXN

Essential visual representation of the electrical connections for outdoor units.

4.2 CH unit

Electrical wiring information specific to CH units.

4.2.3 Electrical wiring connection CH units

Step-by-step guide for connecting electrical wiring for CH units.

Control System

5.1 Control system

Overview of the system's control logic, including cycle and compressor operation.

5.1.1 Cycle control

Detailed explanation of the control mechanisms for various components in the refrigeration cycle.

5.1.2 Compressor operation control

Explanation of compressor operation control, including rotation matching and frequency control.

5.2 Standard operation sequence

Description of the unit's behavior during cooling, heating, and dry operations.

5.2.8 Defrost operation

Explanation of the defrost operation sequence and conditions.

5.3 Control and safety devices

Details on safety devices and protection mechanisms for outdoor and CH units.

Optional functions

6.1 Setting method

Introduction to the process of setting up optional functions via the outdoor unit PCB.

6.2 External input and output setting

Configuration of external signals for input and output terminals on the outdoor unit PCB.

6.3 Function setting

Configuration options for various optional functions, including fan control and noise reduction.

Test Run

7.1 Preliminary checks

Essential checks to perform before initiating the test run to ensure proper installation and safety.

7.2 Test run

Procedures for conducting test runs using the remote control or directly from the outdoor unit.

7.2.5 Refrigerant cycle checklist

A comprehensive checklist to verify the correct state of the refrigerant cycle during testing.

7.2.6 Automatic judgement system for refrigerant amount

Method for automatically assessing and verifying the refrigerant charge level.

Troubleshooting

8.1 Initial troubleshooting

Initial steps to diagnose and resolve common issues, including checking wiring and displays.

8.1.2 Checking by 7-segment display

Guide to interpreting diagnostic codes displayed on the unit's 7-segment display.

8.1.3 Checking of the alarm code history

Procedure for accessing and understanding past alarm codes for troubleshooting.

8.2 Procedure for troubleshooting

General procedures for systematic troubleshooting of system faults.

8.2.1 Alarm codes

A reference list of all system alarm codes and their potential causes.

8.3 Troubleshooting by alarm code

Detailed troubleshooting steps based on specific alarm codes.

Spare Parts

9.1 Cabinet and fan components for outdoor units

List and diagrams of external cabinet and fan parts for outdoor units.

9.2 Refrigerant cycle components for outdoor units

Identification of internal refrigerant cycle components for outdoor units.

9.3 Electrical parts for outdoor units

List of electrical components and their locations within the outdoor unit.

Servicing

10.1 Removing the front service cover

Step-by-step instructions for removing the front service cover for access.

10.8 Removing the compressor

Step-by-step instructions for safely removing the compressor for maintenance or replacement.

10.9 Replacing the refrigerant oil

Procedure for draining, measuring, and refilling refrigerant oil for compressor maintenance.

10.11 Removing the coils

Instructions for the removal of various coils within the unit.

10.13 Removing the high pressure switch, high pressure sensor and low pressure sensor

Steps for removing and replacing pressure sensing components.

Electrical Checks of the Main Parts

11.1 Inverter

Detailed specifications and protection functions of the inverter unit.

11.1.3 Protection function

Explanation of the various protection mechanisms built into the inverter for safe operation.

11.2 Scroll compressor

Information regarding the structure, principles, and types of scroll compressors used.

11.3 Thermistors

Information on thermistor positions and their functions within the system.

11.3.2 Thermistor for the temperature of the upper part of the compressor

Specific details on the compressor upper part thermistor and its role in preventing overheating.

Maintenance Notes

12.1 Checking the power source and the wiring connection

Essential checks for power supply and wiring integrity during abnormal operations.

12.2 Burnt-out compressor due to an insufficient refrigerant charge

Analysis of compressor failure caused by low refrigerant charge and recommended countermeasures.

12.3 Alarm code "31"

Troubleshooting guide for alarm code 31, related to indoor unit capacity settings.

12.5 Precautions in the event of refrigerant leaks

Safety guidelines and countermeasures to be taken in case of refrigerant leaks.

12.6 Maintenance work

General maintenance procedures for outdoor and indoor units, including checks for fan, heat exchanger, and electricals.

12.12 How to collect refrigerant

Step-by-step procedure for safely collecting refrigerant when replacing parts or the unit.

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