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Hitachi RAC-25WX8 User Manual

Hitachi RAC-25WX8
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HHAW
SERVICE MANUAL
TECHNICAL INFORMATION
INFORMATIONS TECHNIQUES
REFER TO THE FOUNDATION MANUAL
REPORTEZ-VOUS AU MANUEL DE BASE
ROOM AIR CONDITIONER
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
LES SPECIFICATIONS ET PIECES DETACHEES PEUVENT CHANGER POUR ETRE AMELIOREES.
FOR SERVICE PERSONNEL ONLY
RESERVE AU PERSONNEL
NO. 0015EF
RAS-25WX8 / RAC-25WX8
RAS-35WX8 / RAC-35WX8
RAC-25WX8
RAC-35WX8
SPECIFICATIONS
CARACTERISTIQUES GENERALES
SPECIFICATIONS
CARACTERISTIQUES GENERALES
HOW TO USE
UTILISATION
CONSTRUCTION AND DIMENSIONAL DIAGRAM
DIMENSIONS DES UNITÉS
MAIN PARTS COMPONENT
PRINCIPAUX COMPOSANTS
WIRING DIAGRAM
SCHÉMA ÉLECTRIQUE
WIRING DIAGRAM OF THE PRINTED WIRING BOARD

SCHÉMA ÉLECTRIQUE DU CIRCUIT IMPRIMÉ
BLOCK DIAGRAM
ORGANIGRAMME DE CONTRÔLE
BASIC MODE
MODE DE BASE
REFRIGERATING CYCLE DIAGRAM
SCHÉMA DU CYCLE DE RÉFRIGÉRATION
DISASSEMBLY & ASSEMBLY PROCEDURE
PROCÉDURE D'ASSEMBLAGE ET DESASSEMBLAGE
DESCRIPTION OF MAIN CIRCUIT OPERATION
DESCRIPTION DES PRINCIPAUX CIRCUITS
SERVICE CALL Q&A 
MODE OPERATOIRE DE DEPANNAGE
TROUBLE SHOOTING
DETECTION DES PANNES
PARTS LIST AND DIAGRAM
LISTE DES PIÉCES DE RECHANGE
CONTENTS
TABLE DES MATIERES
INDOOR UNIT + OUTDOOR UNIT
MARCH 2008 Hitachi Appliances, Inc.
9
10
34
38
40
42
47
50
63
65
69
127
135
183
OUTDOOR UNIT
UNITÉ EXTÉRIEURE
INDOOR UNIT
UNITÉ INTÉRIEURE
ĆAfter installation Après installation

RAS-25WX8
RAS-35WX8
RAS-25WX8 RAC-25WX8
EPYTEPYT
MODEL MODÈLE
POWER SOURCE
SOURCE D'ALIMENTATION (PHASE/TENSION/FREQUENCE)
TOTAL INPUT
PUISSANCE ABSORBEE TOTALE (W)
TOTAL AMPERES
)A(XUATOTSEREPMA
CAPACITY CAPACITE
(kW)
(B.T.U./h)
TOTAL INPUT
PUISSANCE ABSORBEE TOTALE (W)
TOTAL AMPERES
)A(XUATOTSEREPMA
CAPACITY CAPACITE
(kW)
(B.T.U./h)
W, L
DIMENSIONS DIMENSIONS (mm) H, H
D, P
)gk(TENSDIOPTHGIEWTEN
DC INVERTER INVERSEUR C.C.
INDOOR UNIT
UNITÉ INTÉRIEURE
OUTDOOR UNIT
UNITÉ EXTÉRIEURE
COOLING
RÉFRIGÉRATION
HEATING
CHAUFFAGE
RAS-35WX8 RAC-35WX8
INDOOR UNIT
UNITÉ INTÉRIEURE
OUTDOOR UNIT
UNITÉ EXTÉRIEURE
1ø, 220V - 230V, 50Hz
580(155-1,290)
3.11-2.97
2.5(0.9-3.1)
8,530(3,070-10,580)
790(115-1,250)
3.99-3.82
3.4(0.9-4.4)
11,600(3,070-15,010)
795 750(+91)
Ć
295 548
198 288(+47)
Ć
9.5 35
4.2˄0.9-5.0˅
14,330˄3,070-17,060˅
980(155-1,460)
4.69-4.49
3.5(0.9-4.0)
11,940(3,070-13,650)
1,010(115-1,440)
4.84-4.63
795
750(+91)
Ć
295
548
198
288(+47)
Ć
9.5
35
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Hitachi RAC-25WX8 Specifications

General IconGeneral
BrandHitachi
ModelRAC-25WX8
CategoryAir Conditioner
LanguageEnglish

Summary

Product Specifications

Model and General Specifications

Overview of product models and key general specifications for HVAC units.

Safety During Repair Work

Repair Safety Guidelines

Essential safety instructions for technicians performing repairs on the unit.

Semiconductor Handling Precautions

Scope and Handling Procedures

Defines the scope and procedures for safe handling of semiconductor components.

Handling Precautions for Semiconductors

Guidelines for safe handling of semiconductors, including grounding and static prevention.

Operational Notes and Cautions

Safety and Operational Guidelines

Covers thunderstorm safety, power failure behavior, and operating temperature limits.

Product Specifications

Component Specifications

Detailed specifications for various components like fan motor, compressor, and transformer.

General Safety Precautions

Precautions During Installation

Critical safety guidelines to follow during the installation of the unit.

Precautions During Shifting or Maintenance

Safety measures for moving or maintaining the unit to prevent hazards.

Precautions During Operation

Important safety rules to observe while the unit is in operation.

Unit Parts and Functions

Indoor Unit Parts

Identification and function of various components within the indoor unit.

Outdoor Unit Parts

Identification and function of various components of the outdoor unit.

Indoor Unit Indicators

Explanation of indicator lamps and their meaning for unit status.

Unit Parts and Functions

Remote Controller Overview

Description of the remote controller's buttons, functions, and operating range.

Operating Modes and Functions

Automatic Operation Mode

How the unit automatically selects heating or cooling based on room temperature.

Heating Operation Mode

Instructions for operating the unit in heating mode, including temperature and fan settings.

Operating Modes and Functions

Dehumidifying Operation Mode

Guidance for using the dehumidifying function, including optimal temperature ranges.

Cooling Operation Mode

Instructions for cooling operation, including temperature and fan speed settings.

Operating Modes and Functions

Fan Operation Mode

Using the unit as an air circulator and for drying the indoor unit.

Air Purifying Operation

How to use the air purifying function for cleaner air.

Adjusting Air Deflectors

Instructions for adjusting horizontal and vertical air deflectors for optimal airflow.

Timer Functions

Setting the Sleep Timer

Step-by-step guide to setting the sleep timer for automatic unit shutdown.

Setting ON/OFF Timers

Instructions for setting the ON-timer, OFF-timer, or ON/OFF-timer for automatic operation.

Remote Controller and Power Management

Replacing Remote Controller Batteries

Procedure for safely replacing batteries in the remote controller.

Temporary Switch Operation

Using the temporary switch when the remote controller is not working.

Circuit Breaker Usage

Recommendation to turn off the circuit breaker when not using the air conditioner.

Ideal Usage and User Information

General Usage Recommendations

Guidance on room conditions, filter care, heat sources, and long-term storage.

Safety During Operation and Installation

Crucial safety advice for operation, including lightning and electrical interference.

Maintenance Procedures

Attaching Air Cleansing Filters

Step-by-step guide for installing the air cleansing filters correctly.

Cleaning Air Filters

Detailed instructions for cleaning the air filters, including washing and drying.

Servicing Electrical Dust Collector Terminals

Procedure for cleaning the electrical terminals of the dust collector.

Maintenance Procedures

Cleaning the Front Panel

Instructions for removing, cleaning, and reattaching the front panel.

Regular Inspection Points

Key checks for qualified service personnel to perform periodically.

After-Sales Service and Warranty

Service Checklist Before Requesting Service

Points to check before contacting service to diagnose operational issues.

Notes on Operation Phenomena

Explanation of normal operational phenomena that may occur.

Unit Parts and Functions

Indoor Unit Components

Detailed identification of indoor unit parts like air filters and panels.

Outdoor Unit Components

Identification of outdoor unit parts including drain hose and earth terminal.

Indoor Unit Indicators

Explanation of indicator lamps (Filter, Operation, Timer) on the indoor unit.

Operating Modes and Functions

Various Functions (Auto Restart)

Explanation of the auto restart feature after power interruptions.

Automatic Operation Mode

How the unit automatically selects heating or cooling based on room temperature.

Heating Operation Mode

Instructions for operating the unit in heating mode, including temperature and fan settings.

Operating Modes and Functions

Dehumidifying Operation Mode

Guidance for using the dehumidifying function, including optimal temperature ranges.

Cooling Operation Mode

Instructions for cooling operation, including temperature and fan speed settings.

Ideal Usage Conditions

Room Environment and Comfort

Tips for maintaining ideal room conditions and comfort for all users.

Maintenance and Timer Usage

Guidance on air filter cleaning and effective use of timer functions.

Product Specifications

Indoor Unit Dimensions

Diagram showing the dimensions of the indoor unit in millimeters.

Product Specifications

Outdoor Unit Dimensions

Diagram illustrating the dimensions and mounting details of the outdoor unit.

Main Parts Component Details

Thermostat Specifications

Specifications and operating modes for the thermostat component.

Fan Motor Specifications

Details on fan motor specifications, power source, and wiring connections.

Main Parts Component Details

Compressor Specifications

Specifications for the compressor, including model, phase, voltage, and resistance values.

Wiring Diagrams

Indoor Unit Wiring Diagram

Schematic showing the electrical connections within the indoor unit.

Outdoor Unit Wiring Diagram

Schematic illustrating the electrical connections for the outdoor unit components.

Wiring Diagrams

Printed Wiring Board Diagram

Detailed schematic of the printed wiring board for the remote controller.

Block Diagram

Indoor Unit Block Diagram

Diagram showing the functional blocks and signal flow within the indoor unit.

Outdoor Unit Block Diagram

Diagram illustrating the functional blocks and signal flow within the outdoor unit.

Basic Operation Modes

Basic Mode Table

Overview of basic operating modes (Fan, Cooling, Dehumidifying, Heating, Auto) and their functions.

Basic Operation Modes

Basic Mode Operation Details

Detailed explanation of operation logic for each mode based on temperature and time.

Basic Operation Modes

Fan Speed by Mode Table

Table correlating fan speeds with different operation modes (Heating, Cooling, Dehumidifying).

Room Temperature Shift Values

Table showing how room temperature shifts affect fan speed settings.

Cooling Operation Details

Cooling Operation Waveform

Diagram illustrating compressor speed, fan operation, and indicators during cooling.

Condensation Condition Criteria

Table specifying temperature criteria for condensation engagement and release.

Cooling Operation Details

Cooling Sleep Operation

Explanation of sleep operation mode during cooling, including fan and compressor behavior.

Cooling Defrost Operation

Description of the defrost cycle during cooling operation.

Heating Operation Details

Reversing Valve Defrosting

Explanation of the defrost process using the reversing valve.

Setting Defrosting Inhibit Period

How to set the period during which defrosting is inhibited.

Refrigerating Cycle Diagram

Cooling Cycle Diagram

Schematic illustrating the refrigerant flow during cooling operation.

Heating Cycle Diagram

Schematic showing the refrigerant flow during heating operation.

Disassembly and Reassembly Procedures

Front Panel Removal and Attachment

Step-by-step guide for removing and reattaching the front panel.

Front Cover Removal and Attachment

Procedure for removing and reattaching the front cover, including filters.

Control Board Assembly

Instructions for accessing and removing the control board assembly.

Disassembly and Reassembly Procedures

Drain Pan Assembly

Procedure for removing and assembling the drain pan.

Fan Motor Removal and Installation

Steps for removing and reinstalling the fan motor and its components.

Attaching the Front Cover

Final steps for attaching the front cover, including locking mechanisms.

Main Circuit Operation Description

Power Circuit Operation

Explanation of how the power circuit supplies voltage to the indoor unit and generates control voltages.

Circuit Descriptions

Reset Circuit Functionality

How the reset circuit initializes the microcomputer upon power-on or failure recovery.

Reset Circuit Timing Chart

Waveform analysis of the reset circuit's voltage behavior during power transitions.

Circuit Descriptions

Room Temperature Thermistor Circuit

Circuit diagram and voltage characteristics for the room temperature sensor.

Heat Exchanger Thermistor Circuit

Circuit diagram and voltage characteristics for the heat exchanger temperature sensor.

Circuit Descriptions

Fan Motor Drive Circuit

Explanation of the PWM pulse control for the fan motor and feedback mechanism.

Fan Motor Drive Circuit Waveforms

Waveforms illustrating fan motor control signals and rotation feedback.

Circuit Descriptions

Buzzer Circuit Operation

How the buzzer circuit generates sound signals using a square wave and piezoelectric element.

Receive Circuit Functionality

How the light receiving unit processes infrared signals from the remote control.

Circuit Descriptions

Initial Setting Circuit (IC401)

How the microcomputer reads data from E²PROM for initial settings and self-diagnosis.

Temporary Switch Circuit Function

Explanation of the temporary switch circuit for operating the unit without a remote.

Outdoor Unit Electrical Components

Outdoor Unit P.W.B. Composition

Description of the two P.W.B.s (Power and Main) and harmonics improvement circuit.

Outdoor Unit Electrical Components

Outdoor Unit Power Circuit Operation

Explanation of AC to DC conversion, harmonic limit, and voltage variations.

Power Circuit Main Parts (DB2, DB3, L1, C023, L2)

Details on the rectifier (DB2) and current shaping components (DB3, L1, C023, L2).

Outdoor Unit Electrical Components

Voltage Smoothing and Rectification Circuits

Explanation of circuits for voltage smoothing (C021, C022) and rectification (DB1, C41).

Noise Absorption and Surge Protection Circuits

Circuits for absorbing noise (C001-C003, C011, L101, L102) and surge protection (SA1, VS1-VS3).

Rush Current Protection Resistors

Role of resistors R002 and R007 in protecting against rush current during startup.

Communication Circuits

Outdoor to Indoor Microcomputer Communication

Signal transmission from outdoor to indoor microcomputer via DC 35V line.

Indoor to Outdoor Microcomputer Communication

Signal transmission from indoor to outdoor microcomputer via DC 35V line.

Communication Circuits

Indoor/Outdoor Interface Circuit Diagram

Diagram illustrating the interface circuit for communication between indoor and outdoor microcomputers.

Communication Waveforms

Outdoor to Indoor Microcomputer Waveforms

Voltage waveforms showing communication signals from outdoor to indoor microcomputers.

Indoor to Outdoor Microcomputer Waveforms

Voltage waveforms illustrating communication signals from indoor to outdoor microcomputers.

Communication Waveforms

Serial Communication Format

Format for serial communication between outdoor and indoor microcomputers.

Parts List and Diagram

Indoor Unit Exploded View Diagram

Exploded view diagram of the indoor unit with numbered parts.

Parts List and Diagram

Parts List - Indoor Unit (1-24)

List of indoor unit parts with part numbers, quantity, and designation.

Parts List and Diagram

Parts List - Indoor Unit (25-32)

List of indoor unit parts, including remote control and screw caps.

Parts List and Diagram

Outdoor Unit Exploded View Diagram

Exploded view diagram of the outdoor unit with numbered parts.

Parts List and Diagram

Parts List - Outdoor Unit (1-52)

Comprehensive list of outdoor unit parts with part numbers and designations.

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