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Hitachi RAS-12-HNC User Manual

Hitachi RAS-12-HNC
480 pages
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Printed in SpainSMGB0079 rev.0 - 01/2013
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0079 rev. 0 - 01/2013
Service Manual
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
H(V)N(P/C)(E)
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
RAS-(2-6)HVNP(E)
RAS-(4-12)HNP(E)
RAS-(3-6)HVNC(E)
RAS-(4-12)HNC(E)

Table of Contents

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Hitachi RAS-12-HNC Specifications

General IconGeneral
BrandHitachi
ModelRAS-12-HNC
CategoryAir Conditioner
LanguageEnglish

Summary

Service Manual

1. General information

1.1 General information

Basic notes, introduction, and environmental aspects of the UTOPIA series.

1.2 Safety

Covers applied symbols, warnings, and regulations for safe handling and installation.

1.3 Product guide

Details the classification and product guide for outdoor and indoor units.

3. Piping work and refrigerant charge

3.1 General notes before performing pipe work

Provides essential guidelines and principles for refrigerant piping installation.

3.2 Piping connection for outdoor unit

Explains the procedures for connecting refrigerant piping to outdoor units.

3.3 Refrigerant piping range

Specifies the permissible lengths and combinations for refrigerant piping systems.

3.4 Refrigerant charge

Details the procedures and cautions for charging the refrigerant into the system.

3.5 Caution in case of refrigerant leakage

Outlines safety measures and precautions to take in case of refrigerant leakage.

3.6 Piping work for compatibility with the piping of current installations where is used R22 or R407C.

Provides guidance for using existing piping when switching from R22 or R407C.

3.7 Drain piping

Covers the installation and connection of drain piping for the units.

4. Electrical wiring

4.1 General notes

General safety precautions and checks before performing electrical wiring work.

4.2 Electrical wiring connection for the outdoor unit

Details the correct electrical wiring connections for outdoor units.

4.3 Setting the DIP switches for the outdoor unit

Explains how to set DIP switches for various functions and modes.

4.4 Common wiring

Covers general wiring practices between indoor and outdoor units.

4.5 H-LINK II system

Describes the H-LINK II system for unit communication and features.

4.6 System Control

Explains individual and simultaneous operation control modes.

4.7 Electrical wiring diagrams

Provides detailed electrical wiring diagrams for different unit models.

5. Control System

5.1 Device control system

Outlines the control logic for various components and operations.

5.2 Outdoor units PCB

Details the components and indicators on the outdoor unit PCBs.

5.3 Protection and safety control

Explains the protection mechanisms and safety devices for the system.

5.4 Standard operation sequence

Describes the operational sequences for cooling, dry, heating, and defrost modes.

5.5 Standard control functions

Covers standard control functions like freezing protection and high-pressure prevention.

6. Optional functions

6.1 Optional input and output signals (By 7-segment display)

Details the available input/output ports and their functions for optional signals.

6.2 Optional functions (By 7-segment display)

Explains how to set and describe optional functions using the 7-segment display.

6.3 Optional functions (By remote control switch)

Lists optional functions configurable via the remote control switch.

9. Spare parts

9.1 RAS-(2-2.5)HVNP

Lists cycle and structural parts for the RAS-(2-2.5)HVNP model.

9.2 RAS-3HVNC

Lists cycle and structural parts for the RAS-3HVNC model.

9.3 RAS-3HVNPE

Lists cycle, structural, electrical parts, and names for RAS-3HVNPE.

9.4 RAS-(4-6)H(V)NPE

Lists cycle, structural, electrical parts, and names for RAS-(4-6)H(V)NPE.

9.5 RAS-(4-6)H(V)NCE

Lists cycle, structural, electrical parts, and names for RAS-(4-6)H(V)NCE.

9.6 RAS-(8-10)HN(P/C)E

Lists cycle, structural, electrical parts, and names for RAS-(8-10)HN(P/C)E.

9.7 RAS-12HN(P/C)

Lists cycle, structural, electrical parts, and names for RAS-12HN(P/C).

10. Servicing

10.1 Introduction

Provides a general introduction to the servicing procedures for the equipment.

10.2 Servicing for Outdoor Units RAS-(2-2.5)HVNP and RAS-3HVNC

Details the steps for servicing the outdoor units of specific models.

10.3 Servicing for Premium series

Outlines the servicing procedures for premium series outdoor units.

2. Unit Installation

2.1 Safety summary

Summarizes critical safety precautions and warnings for unit installation.

2.2 Transportation of outdoor unit

Provides instructions for safe transportation and handling of the outdoor unit.

2.3 Center of gravity

Indicates the center of gravity for various models to ensure proper lifting.

2.4 Factory-supplied accessories for RAS-12HN(P/C)

Lists factory-supplied accessories included with the RAS-12HN(P/C) units.

2.5 Installation space (Initial ckeck)

Specifies the required installation space and clearances for outdoor units.

2.6 Place provision

Details site preparation and foundation requirements for outdoor unit placement.

2.7 Optional parts and installation

Describes the installation procedures for various optional accessories.

4.3 Setting the DIP switches for the outdoor unit

4.3.1 Quantity and position of DIP switches

Shows the location and quantity of DIP switches on the outdoor unit PCB.

4.3.2 Function of the of DIP switches and RSW switches

Explains the function of DIP switches and RSW switches for configuration.

4.3.3 Jumpers

Details the jumper settings for specific configurations.

4.3.4 LED’s indication

Explains the meaning of various LED indicators on the PCB.

7. Test run

7.1 Checking procedure before the test run

Outlines essential checks to perform before initiating the test run.

7.2 Test run procedure using the remote control switch (PC-ART)

Step-by-step guide for performing a test run using the PC-ART remote control.

7.3 Test run procedure using the remote control switch (PC-ARF)

Step-by-step guide for performing a test run using the PC-ARF remote control.

7.4 Test run procedure using the wireless remote control switch (PC-LH3A/B)

Instructions for conducting a test run using the wireless remote control.

7.5 Test run procedure from the outdoor unit side

Details how to perform a test run directly from the outdoor unit.

7.6 Check list

Provides a checklist for verifying the test run and compressor status.

8. Troubleshooting

8.1 Initial troubleshooting

Basic steps for troubleshooting common issues before detailed diagnostics.

8.2 Troubleshooting procedure

General procedures for troubleshooting based on alarm displays and codes.

8.3 Troubleshooting in check mode

Explains how to use check modes with remote controllers and the 7-segment display.

8.4 Checking procedure for main parts

Guides on how to check and diagnose key components like inverters and motors.

11. Electrial checks of main parts

11.1 Inverter

Covers inverter specifications, time charts, protective functions, and overload control.

11.2 Thermistor

Explains the function and characteristics of thermistors used in the system.

11.3 Electronic expansion valve

Details the specifications and operation of the electronic expansion valve.

11.4 High pressure protection device

Describes the high-pressure protection switches and their settings.

11.5 Noise filter (NF)

Information on noise filters for 3-phase and single-phase power supplies.

11.6 Capacitor (CB1 CB2)

Provides specifications for capacitors used in the inverter circuit.

11.7 Reactor (DCL)

Details specifications for reactors used in 3-phase and single-phase systems.

11.8 Scroll compressor

Explains the principle of operation and mechanism of scroll compressors.

12. Maintenance notes

12.1 General notes

Covers general notes on power source, wiring, and common operational issues.

12.2 Maintenance work

Outlines routine maintenance tasks for indoor and outdoor units.

12.3 Service and maintenance record

Provides a template for recording service and maintenance activities.

12.4 Service and maintenance record using the 7-segment display

Explains how to use the 7-segment display for recording service data.

12.5 Service and maintenance record by remote control switch

Details how to record service data using the remote control switch.

12.6 Pump-down method for replacing the compressor

Provides the procedure for pump-down when replacing the compressor.

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