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Hitachi RAS-16FS3 - User Manual

Hitachi RAS-16FS3
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Summary

TROUBLESHOOTING

Initial Troubleshooting

Setting of rotary and dip switches for indoor units (Unit No., Optional Function, Capacity Code).

Troubleshooting Procedure

Details methods for troubleshooting by alarm codes, check modes, and 7-segment display.

Procedure of Checking Each Main Parts

Explains self-checking procedures for PCBs, remote controls, and other main components.

Test Run

Procedures for performing test runs using remote control or outdoor unit settings.

SERVICING

Outdoor Unit Servicing

Instructions for disassembling and servicing various components of the outdoor unit.

In-the-Ceiling Type (RPI-0.8 FSG1 to RPI-5.0 FSG1) Servicing

Procedures for servicing the RPI series indoor units, covering filters, PCBs, fans, and motors.

In-the-Ceiling Type (RPI-8 FSG1 and RPI-10 FSG1) Servicing

Servicing instructions for higher capacity RPI models, including filters, PCBs, and fans.

4-Way Cassette Type Servicing

Steps for removing filters, panels, PCBs, fans, motors, and other parts for cassette units.

2-Way Cassette Type Servicing

Procedures for servicing 2-way cassette units, including filters, panels, and motors.

Wall Type Servicing

Instructions for removing filters, panels, motors, thermistors, and PCBs for wall-mounted units.

Floor Type Servicing

Procedures for servicing floor-standing units, including filters, panels, motors, and PCBs.

Floor Concealed Type Servicing

Steps for servicing floor-concealed units, covering filters, panels, motors, and PCBs.

Ceiling Type Servicing

Procedures for servicing ceiling-mounted units, including filters, covers, fans, and PCBs.

Total Heat Exchanger Servicing

Instructions for servicing the total heat exchanger, including structure and electrical parts removal.

Cleaning Indoor Unit Heat Exchanger

Detailed procedures for cleaning heat exchangers in various indoor unit types.

Collecting Refrigerant for Replacing Indoor Unit

Procedure for safely collecting refrigerant before replacing indoor units.

MAIN PARTS

Inverter Specifications and Protection

Details inverter specifications for different power sources and protection functions.

AC Chopper Control and Specifications

Explains the concept, features, and specifications of the AC chopper for fan control.

Auto-Louver Mechanism Operation and Stoppage

Describes the operation and stoppage principles of auto-louver mechanisms for cassette types.

Scroll Compressor Structure and Principle

Explains the reliable mechanism, principle of compression, and structure of scroll compressors.

Thermistor for Indoor and Outdoor Units

Details the position and characteristics of thermistors used in indoor and outdoor units.

Electronic Expansion Valve Specifications

Provides specifications and wiring diagrams for outdoor and indoor electronic expansion valves.

Pressure Sensor Control and Characteristics

Explains high and low pressure control methods and sensor output characteristics.

High Pressure Protection Device Function

Describes the function of the high pressure protection device to prevent compressor damage.

Noise Filter (NF) Specifications and Circuit Diagram

Details the specifications and circuit diagram for the noise filter.

Capacitor (CB1, CB2) Specifications

Provides specifications for capacitors used in the inverter circuit.

Reactor (DCL) Specifications

Details the specifications for the reactor (DCL) used in the inverter.

OPTIONAL FUNCTION

Indoor Unit Optional Functions

Describes optional functions for indoor units like remote control, thermostats, and timers.

Outdoor Unit Optional Functions

Explains optional functions for outdoor units like demand control and snow sensor.

Remote Control Switch (PC-P1 H and PC-2 H2) Overview

Details the names of parts and operation systems for remote control switches.

Wireless Remote Control Switch (PC-LH3) Name of Part

Identifies the parts and functions of the wireless remote control switch.

7-Day Timer (PSC-5 T) Operation

Explains the operation and indications of the 7-day timer.

Central Station (PSC-5 S) Operation

Describes the operation and parts of the central station.

FIELD WORK INSTRUCTION

Burnt-out Compressor due to Insufficient Refrigerant Charge

Q&A on compressor burnout caused by insufficient refrigerant charge.

Insufficient Cooling Performance with Long Piping

Q&A on poor cooling performance due to long piping length and incorrect settings.

Abnormally High Operating Sound (In-the-Ceiling Type)

Q&A on high operating sound in ceiling units due to installation without ducts.

Alarm Code 31 Troubleshooting

Q&A on system stoppage caused by indoor/outdoor unit combination issues.

Poor Cooling Due to Insufficient Outdoor Unit Space

Q&A on poor cooling due to insufficient space causing hot air circulation.

Attention for SET-FREE FXG;FX3 Series Design

Design considerations for FXG/FX3 series, including installation sites and piping work.

Indoor Unit Drain Pipe Selection Guide

Guide for selecting drain pipe diameter based on flow volume calculations.

Caution on Refrigerant Leakage and Concentration

Information on maximum permissible refrigerant concentration and countermeasures.

Maintenance Work Guidelines

General maintenance checks for indoor and outdoor units, including fans, heat exchangers, and electrical parts.

Service & Maintenance Record (7-Segment Display)

Data sheet for recording service and maintenance checks using the 7-segment display.

Service & Maintenance Record (Remote Control Switch)

Data sheet for recording service and maintenance checks using the remote control switch.

Service & Maintenance Record

General record for service and maintenance activities.

Summary

TROUBLESHOOTING

Initial Troubleshooting

Setting of rotary and dip switches for indoor units (Unit No., Optional Function, Capacity Code).

Troubleshooting Procedure

Details methods for troubleshooting by alarm codes, check modes, and 7-segment display.

Procedure of Checking Each Main Parts

Explains self-checking procedures for PCBs, remote controls, and other main components.

Test Run

Procedures for performing test runs using remote control or outdoor unit settings.

SERVICING

Outdoor Unit Servicing

Instructions for disassembling and servicing various components of the outdoor unit.

In-the-Ceiling Type (RPI-0.8 FSG1 to RPI-5.0 FSG1) Servicing

Procedures for servicing the RPI series indoor units, covering filters, PCBs, fans, and motors.

In-the-Ceiling Type (RPI-8 FSG1 and RPI-10 FSG1) Servicing

Servicing instructions for higher capacity RPI models, including filters, PCBs, and fans.

4-Way Cassette Type Servicing

Steps for removing filters, panels, PCBs, fans, motors, and other parts for cassette units.

2-Way Cassette Type Servicing

Procedures for servicing 2-way cassette units, including filters, panels, and motors.

Wall Type Servicing

Instructions for removing filters, panels, motors, thermistors, and PCBs for wall-mounted units.

Floor Type Servicing

Procedures for servicing floor-standing units, including filters, panels, motors, and PCBs.

Floor Concealed Type Servicing

Steps for servicing floor-concealed units, covering filters, panels, motors, and PCBs.

Ceiling Type Servicing

Procedures for servicing ceiling-mounted units, including filters, covers, fans, and PCBs.

Total Heat Exchanger Servicing

Instructions for servicing the total heat exchanger, including structure and electrical parts removal.

Cleaning Indoor Unit Heat Exchanger

Detailed procedures for cleaning heat exchangers in various indoor unit types.

Collecting Refrigerant for Replacing Indoor Unit

Procedure for safely collecting refrigerant before replacing indoor units.

MAIN PARTS

Inverter Specifications and Protection

Details inverter specifications for different power sources and protection functions.

AC Chopper Control and Specifications

Explains the concept, features, and specifications of the AC chopper for fan control.

Auto-Louver Mechanism Operation and Stoppage

Describes the operation and stoppage principles of auto-louver mechanisms for cassette types.

Scroll Compressor Structure and Principle

Explains the reliable mechanism, principle of compression, and structure of scroll compressors.

Thermistor for Indoor and Outdoor Units

Details the position and characteristics of thermistors used in indoor and outdoor units.

Electronic Expansion Valve Specifications

Provides specifications and wiring diagrams for outdoor and indoor electronic expansion valves.

Pressure Sensor Control and Characteristics

Explains high and low pressure control methods and sensor output characteristics.

High Pressure Protection Device Function

Describes the function of the high pressure protection device to prevent compressor damage.

Noise Filter (NF) Specifications and Circuit Diagram

Details the specifications and circuit diagram for the noise filter.

Capacitor (CB1, CB2) Specifications

Provides specifications for capacitors used in the inverter circuit.

Reactor (DCL) Specifications

Details the specifications for the reactor (DCL) used in the inverter.

OPTIONAL FUNCTION

Indoor Unit Optional Functions

Describes optional functions for indoor units like remote control, thermostats, and timers.

Outdoor Unit Optional Functions

Explains optional functions for outdoor units like demand control and snow sensor.

Remote Control Switch (PC-P1 H and PC-2 H2) Overview

Details the names of parts and operation systems for remote control switches.

Wireless Remote Control Switch (PC-LH3) Name of Part

Identifies the parts and functions of the wireless remote control switch.

7-Day Timer (PSC-5 T) Operation

Explains the operation and indications of the 7-day timer.

Central Station (PSC-5 S) Operation

Describes the operation and parts of the central station.

FIELD WORK INSTRUCTION

Burnt-out Compressor due to Insufficient Refrigerant Charge

Q&A on compressor burnout caused by insufficient refrigerant charge.

Insufficient Cooling Performance with Long Piping

Q&A on poor cooling performance due to long piping length and incorrect settings.

Abnormally High Operating Sound (In-the-Ceiling Type)

Q&A on high operating sound in ceiling units due to installation without ducts.

Alarm Code 31 Troubleshooting

Q&A on system stoppage caused by indoor/outdoor unit combination issues.

Poor Cooling Due to Insufficient Outdoor Unit Space

Q&A on poor cooling due to insufficient space causing hot air circulation.

Attention for SET-FREE FXG;FX3 Series Design

Design considerations for FXG/FX3 series, including installation sites and piping work.

Indoor Unit Drain Pipe Selection Guide

Guide for selecting drain pipe diameter based on flow volume calculations.

Caution on Refrigerant Leakage and Concentration

Information on maximum permissible refrigerant concentration and countermeasures.

Maintenance Work Guidelines

General maintenance checks for indoor and outdoor units, including fans, heat exchangers, and electrical parts.

Service & Maintenance Record (7-Segment Display)

Data sheet for recording service and maintenance checks using the 7-segment display.

Service & Maintenance Record (Remote Control Switch)

Data sheet for recording service and maintenance checks using the remote control switch.

Service & Maintenance Record

General record for service and maintenance activities.

Hitachi RAS-16FS3 Specifications

General IconGeneral
BrandHitachi
ModelRAS-16FS3
CategoryAir Conditioner
LanguageEnglish

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